Factory Workshop Maintenance Summary +0
The overhaul of the 20,000-ton neutralization plant started on July 5th, 20XX, and 28 overhaul items were completed as planned, including outsourced overhaul item 12, self-inspection item 15, and temporarily added outsourced overhaul item 1. As of July 30th, except for objective factors, the maintenance project has been basically completed. Since it was put into production in August, the maintenance work has achieved the expected effect, and the potential safety hazard has been minimized from the perspective of device operation. With the support and help of the branch leaders, the first overhaul was successfully completed under the premise of ensuring safety, with the concerted efforts of the whole workshop and the close cooperation of all departments. In order to provide experience for future maintenance work, the maintenance work is summarized as follows:
First, focus on safety, strictly grasp the construction management work, and ensure the maintenance without accidents.
From the first day of preparation for maintenance, the workshop put safety management in the first place in maintenance work. At the end of June, the workshop held a special maintenance meeting and set up a maintenance team, with the safety officer as the main person in charge at the scene. During the overhaul, strictly control the safety education of the construction team, conduct safety training for 38 construction personnel from five construction units, and check the on-site personnel every day to ensure the controlled management of foreign personnel; In the process of maintenance and construction, the construction team must go through the relevant procedures such as "construction work ticket", "work ticket at high altitude", "hot work ticket" and "limited space work ticket" in advance according to the construction plan. Construction is not allowed due to incomplete procedures, and 62 tickets were issued, including 5 first-class hot tickets, 37 second-class hot tickets and 65,438 limited space operation tickets. In the process of construction, it shall be carried out in strict accordance with the operation procedures of maintenance and construction, and each step shall be signed and confirmed, and supervised by the person in charge of the construction project site; Assign special personnel to inspect and supervise the protective equipment, safety helmet and safety protection measures of foreign construction personnel, and those who do not meet the requirements of the specification are not allowed to participate in the construction; According to the operation rules of maintenance construction, the quality in the construction process is checked, and the maintenance project construction record form is filled in, which effectively ensures the construction quality. Because the workshop pays close attention to safety work in construction management, no fire and no one is injured during the overhaul, which ensures the safety and accident-free of the first overhaul.
Second, take quality as the center, carefully organize and arrange to ensure that the maintenance work is completed on schedule.
From the beginning of maintenance work, the workshop has a clear division of labor according to the maintenance work instruction. On-site supervision and inspection of equipment technicians 16 items of equipment maintenance work, and on-site supervision and inspection of process technicians 10 items of process maintenance work. The main person in charge (safety officer) on site is responsible for the training, coordination, supervision and inspection of the outsourcing construction team of the whole maintenance project.
On July 15, the maintenance work just started. The safety officer called five heads of construction teams and held a seminar on the deployment of maintenance work, requiring the heads of each construction team to put safety first in strict accordance with the operation rules of maintenance and construction, and plan the workload on time every day without extending the construction period for one second. Qixin Qi Xin made concerted efforts to do this maintenance work. In addition, all construction teams are required to formulate detailed and specific construction plans for the projects they are responsible for, and act in strict accordance with the construction plans during the construction process. The workshop will assign a special person to be responsible for supervision, and will never delay, miss or do less.
At the same time, the workshop has compiled a detailed maintenance construction schedule, fully considered the construction characteristics of each project, and reasonably arranged the construction time and schedule of each project on the premise of ensuring safe construction. During the maintenance period, all construction projects should be carried out in strict accordance with the construction progress, so as not to lag behind before grabbing. In order to ensure the construction progress, all disciplines in the workshop supervise the completion of the actual workload, put forward requirements for the construction progress, seriously criticize and warn the delay caused by their own work mistakes, urge the rectification, and reasonably control the maintenance time, so as to ensure the smooth completion of the construction progress as scheduled.
Third, take the "effect" as the purpose, overcome difficulties and ensure that the work is implemented.
The overhaul lasted for half a month, and the workshop was busy producing 60,000 tons of equipment. At the same time, the guardian was seconded from the external workshop, which overcame the difficulty of insufficient personnel. Overcome the adverse weather factors such as high temperature and rainy weather, and successfully complete the maintenance task. Through this maintenance, some points that affect the production progress, are easy to run, run, drip and leak, and are beneficial to waste recovery have been well improved and supplemented, and the operation capacity of the device has been further improved. For example, through the collection and transformation of sampled sulfonic acid and finished products, the environmental pollution caused by the barreling of sampled materials is effectively solved, and the extra workload caused by material return is avoided; By replacing the valves of the circulation pipeline and the return pipeline of the reaction kettle, the problems of slow return and easy return after return are effectively solved; By changing the feed pipeline of the reaction kettle, the problem of material leakage in the reaction kettle is effectively solved; Through the self-inspection of the axial flow fan, the problem of strong odor in the factory building was effectively solved and the working environment was improved. By cleaning the filter, the problem that the pump is easy to be damaged due to pipeline blockage is effectively solved; Through the parallel transformation of the reflux pipeline and hot water tracing pipeline of the reaction kettle, the problem that the reflux pipeline is easy to freeze and block in winter is effectively solved.
Secondly, in order to ensure safe production and further vigorously promote the company's health standardization construction, all 20,000-ton workshops were replaced with flame-retardant floors during maintenance; 60,000 tons of neutralization, compounding and homogenization workshops are sprayed with fire retardant coatings; Pipes and pumps in butanol pump room and alkali room shall be painted in a color that meets the relevant regulations of media. This has brought a brand-new working environment to our work and facilitated the maintenance of environmental sanitation in the future.
Thirdly, in order to improve the maintenance efficiency and reduce the maintenance time, the workshop carefully organizes and reasonably prepares the maintenance schedule based on the principle that the self-inspection project will never be outsourced. This self-inspection completed 15 self-inspection items, and completed the lubricating oil replacement of 23 pumps and the calibration of safety valves. The axial fan is equipped with a protective net, and the motor is equipped with lithium-based grease; Self-inspection items such as filter cleaning and replacement. In addition, five loopholes were dealt with, three pressure gauges were replaced and 25 were painted.
Fourth, find out the shortcomings, improve them in time, and make full preparations for the maintenance next year.
This year's maintenance work has basically achieved the expected results on the basis of ensuring safety and quality. However, because this is the first large-scale maintenance of the neutralization plant, and the intensive production of the 60,000-ton plant involves some energy sources, there will inevitably be some shortcomings in this maintenance work:
1, not paying enough attention to the site, often distracted by other things after technical disclosure, failing to monitor the whole process of maintenance and construction, and lacking site records.
2. Construction coordination is not done well enough, which leads to poor communication between superiors and subordinates, and delays the construction progress when the construction team crosses operations.
3. The audit and requirements for the construction scheme are too low and need to be improved.
Next year's maintenance work is about to start planning. In this regard, we should take our own corrective measures against the above shortcomings:
1. No other work will be arranged for the special person in charge at the site, so as not to involve his work attention, so that he can concentrate on monitoring the whole process.
2. Carefully coordinate the construction work of each construction team, conduct professional training for professional leaders, and give full play to its coordination and supervision role.
3, the audit of construction scheme should try to arrange professionals to audit, and strengthen the professional training of professionals in this field, to further improve their professional ability.
Overview of workshop maintenance mode 2
Twenty years have passed, and during this year, I deeply realized the sweat and happiness of this job. I devoted myself to my favorite machine maintenance business. This year's work has ended and gained a lot. Let me write a little about this year and set new goals for next year's work.
First, ideological understanding.
During this year, as a mechanic, I was strict with myself ideologically, I loved my career, I was strict with myself, I pushed myself, and I tried to think that this comrade could bear hardships, be not too dirty and tired, work hard, and never delay from the beginning. I can take the initiative to participate in the equipment installation process. Over the years, I have successfully completed all the work arranged. I believe that in my future work, I will overcome my own shortcomings and make greater progress through my own efforts with the care of my leaders and the help of my colleagues. Next year, I will work harder, study harder and practice harder.
Second, maintenance work.
In terms of maintenance work, the task this year is very heavy, and there are several holidays. For the hoisting and normal installation of equipment, the company has arranged overtime, but in any case, in order to improve my maintenance level, I insist that the more I work, the better my maintenance technology will be. At ordinary times, we also strive for every maintenance opportunity at work. I consult my colleagues' maintenance experience, and I usually chat with my colleagues to learn. This year's work is over, and next year's work is also the beginning of tension. These are mostly jobs that need to be done seriously. We should learn from the work and understand and accumulate work experience every time.
Third, the system.
While doing all the work well, strictly abide by the company's rules and regulations. Be strict with yourself. Handle the relationship between business and personal affairs, be careful about the interpersonal relationship of colleagues and avoid blushing with colleagues again. Next year, I will be more diligent, work harder, abide by the company system as always, learn the company system, study professional knowledge harder, and make my business level go up a storey still higher.
Fourth, work safely.
Safety is the key point. Whether it is work or life, life safety and mechanical safety need our constant attention. This year, there have also been some individual safety accidents at work, and some have been slightly stumbling. These small problems prove that there is still some negligence, insufficient attention to the progress of road sections, and insufficient safety awareness to consider road sections. In the future work, it is necessary to make up for the security risks that are not fully considered and the details are not fully considered. It is necessary to seriously study safety regulations, safety production and safety precautions, pay attention to safety, ensure that equipment safety accidents and life safety accidents do not occur, and eliminate some safety hazards. Even in life, we should not relax our personal safety.
To sum up the above points, there are still many shortcomings. We should study harder in next year's work and finish the work for 20 years better.
Factory Workshop Maintenance Summary Fan 3
From joining Jiangxi Ceramics Co., Ltd. to now, a year has passed in a blink of an eye. Looking back, I can consciously strengthen my ideological, political and professional study, study hard in technology, constantly improve myself, abide by the company's rules and regulations, better accomplish the task indicators assigned by my superiors, and make a little contribution to the normal operation of the company. Let's review our work in the past year.
One: the aspect of doing it satisfactorily.
1, learn with an open mind and improve your business skills. As a maintenance worker, I am responsible for the normal maintenance of all equipment on the production line. Such as presses, horizontal dryers, conveyor lines, loaders, fans, dry grinding lines, single-sided grinding, etc. I was a stranger to this kind of equipment when I first came to the company, but through my own efforts, everything paid off, and now I can better maintain this kind of equipment.
2. Abide by the law and dare to take responsibility. Everyone knows that maintenance workers are dirty, tired and stressed. Even under the normal operation of the machine, we should constantly patrol the workshop to check all possible anomalies, eliminate problems in time and ensure the normal operation of the production line.
3. Take the interests of the company as its own responsibility. In order to save the maintenance cost of the company, I can turn waste into treasure from beginning to end. Re-assemble and recycle the reusable parts of scrapped machines, save money for the company, and make your own maintenance tools, so that you can easily maintain the equipment.
two
1. The business level needs to be further improved. As a maintenance worker, you must know all the parts of each equipment like the back of your hand. I will continue to study, explore and study hard, improve my technical level, and better increase production and efficiency for the company.
2, creativity is not enough. In the past year, I think I have done my best for the company's production. The technical level of business has improved a lot compared with before, and it can cope with production. There is no idea of saving labor and time to solve problems and improve work efficiency, but step by step, and the work is a bit mechanical.
In the future work, I will be able to give full play to my advantages, overcome my shortcomings and create a bright future for xx!
Factory Workshop Maintenance Summary Fan 4
The property service industry in XX years is facing many severe challenges, the economic benefits are not as good as those in previous years, the market competition is fierce, and there are higher requirements for property maintenance. In order to meet the requirements of the market, under the leadership of the group company, we constantly improve the engineering maintenance skills, so that the overall work performance, professional skills, service attitude, rules and regulations and the management of peripheral units in xx city have been gradually and obviously improved. Therefore, XX is a simple and extraordinary year. In order to sum up experience, find gaps, plan prospects, and promote the work of XX in the second half of the year to a new level, the work of XX in the first half of the year is summarized as follows:
First, the main work report:
1: complete the renovation and lock replacement of the gate of xx building, the maintenance of the check valve of the fire pipeline and the maintenance of water leakage.
2.2: The manhole covers on the east side of XX building and commercial building are welded and installed, and the sewers of commercial building are dredged.
3: Install the meter reading pipelines of xx 19#, 24#, 25#, 7# and small and high-rise meters.
4. Install water supply pipes for five merchants in xx Community 1# Shopping Mall.
5: XX east wall railing repair.
6.xx apartment is equipped with solar energy pipes.
7: 7: Replacement of south wall railing in XX residential area.
8: Replacement of manhole cover in 8:C4 # building.
9: install xx garden speed bump.
10: street lamp post reinforcement in XX community.
11:the east railing of xx office is reinforced and the enclosure iron sheet is installed.
12: Three welding garbage trucks.
13: Drainage pipe maintenance of building XX7 #.
14: Welding repair of roof railing of mechanical group.
15: Take an active part in the collective activities organized by the company, and conscientiously complete the cleaning work of xx water system, xxx, xx and xx.
Two. Daily equipment maintenance
At present, the overall situation of equipment maintenance in each community is still there, and all equipment is maintained according to the equipment maintenance instructions, and it is in good working condition at present.
Three. existing problems
1: The professional and technical level is still relatively lacking, and the level of an expert cannot be reached.
2. In the workflow, the uniformity of standardized operation is not strong, and the supervision and inspection of peripheral units are not detailed enough.
3. The maintenance list is not standardized and the traces are not neat enough.
The materials in the warehouse are not standardized, things are in a mess, and there is no obvious label.
5. Individual work progress is backward, and the efficiency and quality of maintenance work need to be improved.
6. The connection with the work of various departments is not perfect.
Four: the key ideas of maintenance work of xx property company in xx city in XX year.
In view of the above problems and weak links, the initial thinking of the maintenance work of xx property company in the second half of the year mainly revolves around "planning, perfecting, standardizing and implementing". And so on.
1: Plan: It is mainly to make a plan for the work in the second half of XX, with progress every month, busy every week and daily implementation. According to the actual work needs of the community, rationally allocate personnel, so that some people do the work and the responsibility lies with others.
2. Perfection: According to the company's "refined service standard" policy, the work of the maintenance department of xx property company in xx city is further refined, and the refined service is implemented in all stages and links of daily work, forming a set of satisfaction from engineering maintenance orders to service owners.
3. Standardization: further standardize the above work and other problems in the work in combination with the requirements of standards, with standards as the standard and the owner's satisfaction as the goal (including the management of peripheral units and industry standards as the standard), so that all work links are planned, systematic, implemented, inspected and improved, and relevant records are formed.
4: implementation; The planned work must be put in place, and the responsibility lies with people, so as to improve the sense of responsibility of our maintenance personnel. The peripheral units must be supervised regularly and irregularly, and the problems found should be solved in time to promote the implementation of various rules and regulations.
The above is a summary of my work in the first half of XX. Please criticize and correct me if there are any shortcomings!
Finally, I sincerely hope that in the future property maintenance work, Qi Xin will work together, under the leadership of leaders and with the help of colleagues, to make the maintenance work of xx property company in xx city more perfect and strive for by going up one flight of stairs.
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