* * Safety and Environmental Protection Department: According to the requirements of the Notice on Carrying out Autumn Safety Inspection issued by the Safety Committee of the Group Company on September 27th (No.2011]14 of Shanbei Institute), actively carry out autumn safety inspection activities in combination with the actual situation of our company. The self-examination stage has ended, and various problems found are being rectified. This inspection * * * found hidden dangers in various fields 185, which are being gradually rectified; There are 15 problems in basic management, which are being gradually rectified. The overall self-inspection is now reported as follows: 1. Implementation of safety responsibility system, management system and operating procedures in autumn safety inspection self-inspection (1). The company earnestly implements the safety responsibility system and the company's safety management system. In the first quarter, * * * rewarded 2050 yuan and fined 1.300 yuan; In the second quarter, 500 yuan was rewarded with a fine of 20,900 yuan; In the third quarter, the reward was 3,400 yuan and the fine was 7,350 yuan; Because there were more accidents in the second quarter, the punishment was greater. At the same time, the company signed the 20 1 1 annual safety production responsibility certificate with the directors, deputy directors and squad leaders of the four major branches. In addition, the company further revised the responsibility system for production safety, and clarified the "one post and two responsibilities" and the safety responsibilities of all departments and personnel at all levels. This year's Anti-Violation Management Law of Chemical Company No.2, Safety Management System of Key Devices and Key Parts of Chemical Company No.2, Work Performance Appraisal Law of Chemical Company No.2, Supplementary Provisions of Performance Appraisal Law of Chemical Company No.2, Safety Production Responsibility System of Chemical Company No.2, Safety Basic Management Appraisal Law of Chemical Company No.2 2010/year, and Chemical Company No.2 20 Kloc-0/ year Implementation Plan for Special Management of Safety Production, Management Law of Major Hazard Sources of Chemical Company II, Risk Assessment Management Law of Chemical Company II, Traffic Safety Management Law of Chemical Company II, etc. All branches can seriously implement it. At present, the company has a production system of * * *, 1270 employees, and the holding rate of operating procedures is over 80%. Some new employees have not issued operating procedures, and the company often organizes employees to learn safety management documents and operating procedures, so that operators can seriously implement the procedures. (two) the implementation of annual safety work and plans to further strengthen safety work. The company earnestly implements the safety policy of "safety first, prevention first, people-oriented and comprehensive management", and constantly strengthens and improves the basic safety management level. 20 1 1: 1 safety work priorities. Strengthen the construction of safety culture and establish "safety first"; 2. Strengthen safety training and education, and strengthen the construction of safety supervision team; 3. Strengthen the cultural construction of security forces; 4. Improve the safety management system and strengthen the implementation of safety responsibilities; 5. In-depth investigation and management of hidden dangers and management of major hazard sources; 6. Strengthen accident emergency management and improve emergency rescue capability; 7. Actively carry out safety basic management assessment work to reach the third-level standard, promote safety standardization and improve safety management level. (III) Development of safety training and education Up to now, the company has mainly organized the training of "Lessons of Blood" and the safety speech "Call of Tears" for squad leaders and above; Learn "20 1 1 Safety Basic Management Assessment Standard"; Safety inspection and rectification system and safety training and education; Safety standardization of hazardous chemicals business units; Anti-habitual violation safety education film-right and wrong and major fire accidents in petrochemical enterprises; "Peace Walk with Me" and "Gold Medal Monitor"; "Black Time" and other content; Training contents for new employees of the company: production overview, main technologies and production management requirements; Safety production laws and regulations; Safety profile; Original data of special hazards and fire fighting; Basic knowledge of safe production; Basic knowledge of occupational health; Environmental protection facilities and so on. , the total number of company-level training is 1884. The company conducts three-level safety training and assessment for new employees in strict accordance with the requirements, and establishes safety education files and safety operation certificates for each new employee. At the same time, according to the actual needs, daily education should be given to employees, and special operations personnel should be trained in special equipment safety knowledge. Judging from the evaluation results, all kinds of training have basically achieved the expected purpose. (four) production safety management personnel and special operations personnel certificates. At present, the company has 20 full-time safety production management personnel, of whom 15 holds the qualification certificate of safety production management personnel issued by Yulin City Safety Supervision Bureau. Safety production management personnel have higher academic qualifications, but their majors are not right and their experience is insufficient. Our company's special operations include: forklift, pressure vessel, lifting, electrician, welder, network. There are 0/33 people with certificates/kloc, but according to the production needs, some people have not obtained the operation certificate for special operations. At present, the company's unlicensed and illegal operation still exists. (five) to learn and popularize the advanced experience of safe production management in Wangcun Coal Mine; The safety management personnel of each branch company participated in the film and television training of the group company to learn the advanced management experience of safety production in Wangcun Coal Mine, and organized all employees of the branch company to watch the film. At the same time, the Safety and Environmental Protection Department issued advanced production management learning materials to Wangcun Coal Mine and White Safety Team, and all employees of each branch organized study and discussion. However, the experience of Wangcun Coal Mine has not taken root in every branch. (VI) Completion of safety inspection and hidden dangers rectification: The company conducts a comprehensive inspection once a month, a professional inspection and a seasonal inspection once a quarter, and the daily inspection has been going on. The hidden dangers found in the inspection can be promptly issued a notice of hidden dangers rectification, and a special person is responsible for rectification within a time limit. By September, * * * issued a 12 1 hidden danger rectification notice and completed 12 1. Hidden trouble found in the factories inspected by Qiu An 185 (chlor-alkali factory 65, PVC factory 64, acetylene factory 46, power maintenance factory 10). Now it is being gradually rectified. (seven) the implementation of fire prevention, explosion prevention, anti-freezing and heat preservation, anti poisoning and other protective measures. The company conducts quarterly inspections on fire, explosion, poisoning and leakage of toxic and harmful substances. In terms of fire and explosion prevention management, the company focuses on monitoring some important dangerous ignition sources and checking various safety accessories on time. At the same time, ensure that the fire source is clean and tidy, and the fire control facilities are complete and intact. In order to do a good job in the anti-freezing and heat preservation of safety production in autumn, the company took the opportunity of overhaul this autumn to actively carry out the anti-freezing and heat preservation emergency repair work of production equipment, facilities and pipelines to prevent accidents caused by freezing and blocking of equipment, facilities and pipelines; On the one hand, water injection containers, pipelines, liquid storage facilities with high freezing point, drainage pipes, heat tracing and other preventive measures are added, and secondary investigation is being carried out to ensure that "four are not frozen", that is, one person, one equipment, one pipeline and one vehicle are not frozen. On the other hand, the company carefully inspected the heating facilities during the planned maintenance in autumn, ensuring that employees, facilities and equipment were kept warm and cold at the first time when driving. The company checks the placement, maintenance, completeness, safety and reliability of protective equipment in the branch factory once a month, and requires timely rectification of the problems found. At the same time, check the wearing condition of protective equipment of field personnel from time to time, and correct the problems in time when found. Factories can regularly check toxic gas detectors and ventilation facilities to ensure their reliability. (eight) the formulation of emergency rescue plans, the development of drills and the deployment of materials. The company issued various emergency plans such as comprehensive emergency rescue plan, emergency plan for major hazard sources, emergency plan for major public emergencies, on-site disposal plan, and dispatching emergency plan. In May, the emergency drill schedule of each branch factory was issued, and each branch factory carried out accident emergency drill activities in strict accordance with the schedule. Greatly improved the emergency rescue ability of personnel at all levels. (nine) the rectification of the problems existing in the safety basic management evaluation. Of the 25 problems found by your department in the second quarter, 22 have been rectified, and the remaining 3 are still being rectified. Among them, the occupational hazard detection and evaluation report needs to be solved by your department. The person responsible for the 15 problem found in the third quarter has been identified and is being rectified. At the same time, our company also carried out basic management self-examination, and ordered the branch factory to rectify the problem on schedule. (X) Implementation of the Safety Meeting System The company promulgated the Law on the Administration of Safety Production Meetings. The regular safety meeting is held once a month, and the safety committee is held once a quarter, all of which can be held on time. The content of the meeting also conforms to the company system, and all kinds of meetings have minutes and records are kept intact. (XI) Inspection and maintenance of fire control facilities and development of "four capabilities". The company regularly inspects and maintains fire-fighting facilities in inflammable and explosive areas, fills and replaces pressure-releasing or expired fire extinguishers in time, and repairs all kinds of damaged fire-fighting facilities in time. This year, 7 4 kg dry powder fire extinguishers, 55 8 kg dry powder fire extinguishers and 3 50 kg dry powder fire extinguishers have been filled. At the same time, the person in charge of fire safety management has been further implemented, so that every fire extinguisher, hydrant and monitor has been set up with a person in charge of maintenance. The Safety and Environmental Protection Department will inspect the fire-fighting equipment from time to time, and the inspection results will be included in the assessment of the safety officer of the branch, so as to further strengthen the attention of the branch to the fire-fighting facilities and ensure that the fire-fighting equipment is always in good condition. Our company started the construction of "four capabilities" in fire protection from September, 20 1 1, and the safety and environmental protection department defined the person in charge and the person in charge of the subproject, and defined the responsibilities; The branch factory can report relevant operation data and checklist on time, but the management of fire control facilities needs to be further strengthened. (XII) Management of loading, unloading, storage and transportation of hazardous chemicals and implementation of standards The company has strict requirements on loading, unloading, transportation and storage of hazardous chemicals. It is necessary to ensure that the documents for towing vehicles are complete, that the special person is responsible for the loading and unloading process, that all kinds of account books are standardized, and that relevant procedures are complete. Do a good job in the canning safety of liquid chlorine, hydrochloric acid and caustic soda, strictly perform the procedures for handling dangerous chemicals, and ensure the safety of all links such as loading, unloading and hauling of dangerous chemicals. The loading and unloading of dangerous chemicals can be carried out in strict accordance with the management system of the group company. The documents of the towing vehicle are complete, and there is a special person responsible for the loading and unloading process. The material management department strictly implements the registration procedures for dangerous chemicals in and out of the warehouse, and all kinds of accounts are complete and constantly improved. (XIII) On-site investigation and punishment of "three violations" This year, while doing a good job in production and construction, the company paid close attention to the phenomenon of "three violations", criticized and educated the personnel who violated the three violations as appropriate, and took necessary punishment measures. In May, the company issued the Anti-Violation Management Law, and all branches organized to study the system. Safety management personnel can thoroughly investigate the "three violations" on site according to the system, and all branches and safety and environmental protection departments have established the "three violations" ledger, which is included in the performance appraisal. The phenomenon of three violations on the spot gradually decreased. (XIV) Operation and management of safety and environmental protection facilities The company's mother liquor water treatment system has been put into operation, which can ensure the qualified wastewater treatment; The mercury-containing wastewater treatment device has been put into operation and is currently in the debugging stage; Other environmental protection facilities are operating normally and stably. The waste sulfuric acid treatment scheme is being tried out, and the treatment of waste sodium hypochlorite and various residual water in the whole plant has been solved, and efforts have been made to achieve zero emission, but the overall environmental protection situation is still grim. All kinds of industrial sewage pipes, domestic sewage pipes, fire water pipes, rainwater pipes and manhole covers have different degrees of defects, and they are constantly being repaired and improved at this stage. (XV) Implementation of Safety Work Tickets The company can strictly implement all kinds of work tickets in accordance with the safety work ticket management system, and regularly summarize and deal with the problems existing in the work tickets. The main problems found in this self-inspection are irregular filling and procedures; Risk analysis is not in line with reality; The work order is not at the job site. (XVI) Safety production management Up to now, the company has invested 233,465,438+0,404 yuan in safety protection articles, safety facilities, safety publicity, training and education, and 85,299,6438+05 yuan in environmental protection in 300 yuan. The accumulative investment is 24 19439.58 yuan, which fully ensures the intrinsic safety of the production site. (XVII) Development of safety team construction: All branches and factories of the company organized rationalization suggestions on safety production, collection of top ten safety concepts, accident prevention symposium, accident weekly report, accident case analysis before shift, safety knowledge contest, hidden danger investigation activities, film and television education for gold medal squad leaders, finger dictation, risk assessment and other activities in the safety team. It is worth mentioning that each branch has carried out the activities of "finger dictation" and "risk assessment" in depth, and compared the four branches according to the effect of the activities, and finally decided that chlor-alkali branch is a "finger dictation" demonstration branch and acetylene branch is a "risk assessment" demonstration branch. At present, the activity of "100-day safety without accidents" is being carried out. The existing problems are that the activities of each branch are carried out less, the number of participants is small and the effect is not obvious. (XVIII) Implementation of management of special labor protection articles Our company strictly implements the Management System of Special Labor Protection Articles of Shaanxi Beiyuan Chemical Group Co., Ltd. issued by the group company to distribute labor protection articles. If it exceeds the standard, our company has submitted the application for approval in time. For the maintenance of protective equipment, all units are required to check and supervise regularly to ensure the effective use of all kinds of protective equipment. However, the current distribution standard of protective equipment can not fully meet the needs of some posts, and the quality and practicability of some protective equipment need to be further verified. (XIX) The major hazard source management company implements the three-level management of major hazards, and has formulated a major hazard source management system and a safety checklist. The emergency plan and safety checklist for major hazard sources shall be inspected once a day, once a week by the branch and once a month by the company, and all inspections shall be recorded in time. In addition, the company monitors major hazards online 24 hours a day to ensure that major hazards are under control. (20) Implement the principle of "four misses" in accident investigation and handling. This autumn, the safety inspection period is the company's overhaul period, with personal injury accidents 1, equipment accidents 1, environmental pollution accidents 1 and attempted electric shock accidents1. In view of the above accidents, the company organized relevant personnel to hold an accident analysis meeting, aggravated the punishment for the accident, earnestly implemented safety measures, stopped work for one day, and conducted safety education for all employees. All kinds of accidents can be dealt with according to the principle of "four don't let go", and the account records are complete. (XXI) Management of special equipment registration and regular inspection The production technology department is responsible for the management of special equipment registration and regular inspection. At present, the registered pressure vessel191; There are 19 forklifts, pressure pipes, cranes and other special equipment registered. The regular inspection of special equipment is carried out in strict accordance with national standards, and the management of special equipment is gradually improving. (XXII) Implementation of risk analysis measures of maintenance project and alternative scheme of starting and stopping before maintenance. The company earnestly implemented the maintenance plan, made a detailed risk analysis of the 3 14 maintenance project, and required strict implementation during the maintenance process, effectively ensuring the implementation of safety measures of the maintenance project. So as to ensure the safety of maintenance work. Combined with the maintenance start-stop plan, the company made a careful start-stop replacement plan, and the maintenance was carried out in strict accordance with the established plan. (XXIII) Development of safety risk assessment 20 1 1 On June 9, 2008, the company issued the Risk Assessment Management Law, established a risk assessment institution, and defined the process, risk assessment methods and assessment standards of hazard identification and risk assessment, which provided institutional guarantee for the orderly development of risk assessment. /kloc-In September of 0/9, the List of Risk Assessment Activities and the List of Key Equipment and Facilities of Factories in Various Departments were released, and detailed plans and corresponding assessment measures were formulated, which provided reference for risk assessment of factories in various departments. Among them, there are 43 jobs involved in operation activities, 66 operation projects/kloc-0 and 77 key equipment and facilities/kloc-0. At present, all business activities (29 items) in September have been completed, and other projects are under way. In September, the company evaluated the risk, and awarded 300 yuan to the chlor-alkali branch factory which can finish the project on schedule and has relatively good performance. (XXIV) Inspection, maintenance and maintenance of electrical and instrument devices In the autumn inspection of electrical and instrument devices in Power Maintenance Branch, the instrument group can timely repair the problems on the spot such as liquid level meter, flowmeter, regulating valve and pressure gauge, which is difficult to maintain and make records. For the instrument control cabinet in DCS, the instrument staff will adjust its temperature to about 20 degrees to prevent the circuit from heating, and clean the dust in the control cabinet during maintenance. The electrical group will repair all the motors, overhaul the power boxes and cables with problems at the site, and lubricate most of the motors of the company. At the same time, the transformer, power distribution cabinet and bus are purged and fastened to prevent heating and ensure cleanliness! (twenty-five) the implementation of the "three simultaneities" of construction projects and the protection measures for the "three treasures" and "four ports" of construction projects can be carried out at the same time as needed. In order to seriously carry out the safety inspection in autumn, the engineering management department of our company, together with the personnel of the supervision company and the person in charge of the construction unit, conducted on-site inspection on the second phase of the project. * * * found six hidden dangers and problems, and timely implemented relevant responsibilities, requiring the construction unit to immediately rectify or take temporary measures to do a good job. (twenty-six) the construction unit qualification, personnel related certificates, scaffolding, civilized construction, temporary electricity and other safety measures to carry out the situation. At present, there are many construction units in the second phase of the company site, and the qualifications of each construction unit meet the requirements; Part of the construction personnel are employed without a license; Scaffolding basically meets the requirements; The construction unit can basically achieve civilized construction, and there are some phenomena such as barbaric construction, disobedience to the arrangement and non-compliance with the rules and regulations of our company. There are some phenomena, such as no leakage protector installed, multiple machines in one brake, and random connection. Our company will further strengthen the safety management of the second phase construction site. Second, the main problems. At present, the company's security situation is not optimistic, and there are mainly the following problems: First, the security work needs everyone's attention from top to bottom, especially the company's leaders give strong support, not just lip service, shouting loudly and doing shallowly; Second, there are many equipment problems and serious leakage on site; Third, the employees are relatively young, lack of work experience and lack of safety awareness. It is necessary to strengthen training and education and enrich educational forms. At the same time, strengthen management, clear rewards and punishments, encourage more education; 4. Some special operators are still operating without a license, and there are great hidden dangers without professional training. I hope your department will pay attention to it; Five, safety management personnel business skills need to be further improved. Attachment: Notice of Autumn Safety Inspection of Safety and Environmental Protection Department on 20th1year1month13rd.