In any of the following circumstances, it shall be reported to the company manager for approval and reward.
1. Anyone who can find equipment anomalies and major accidents in time and avoid major and above accidents will be rewarded with 50-500 yuan.
2. Units or individuals that operate in strict accordance with the operating rules, carefully maintain the equipment, keep the equipment in good working condition, ensure safe production and have no accidents throughout the year will be awarded 100-200 yuan.
3. After a major accident, if the person responsible for the accident can truthfully provide the cause of the accident and actively participate in emergency repair, the punishment may be appropriately mitigated according to its performance.
4. After a major accident, all units and individuals who take part in accident emergency repair can quickly troubleshoot and restore producers, and report to the company manager for reward 100-200 yuan.
5. Those who can actively report illegal operation and illegal command, causing major accidents and affecting production, shall be rewarded by the company manager 100-300 yuan.
6, equipment safety inspection appraisal for three consecutive months without accidents and unsafe factors, reward 100-300 yuan.
7.300 yuan will be awarded to 200 yuan for the unit that has passed the equipment safety inspection and appraisal all year round without hidden dangers and safety factors.
Second, the punishment conditions
Vehicle management in factories
1. Drivers of motor vehicles in the factory must abide by traffic rules and safety operation procedures and keep their vehicles in good safety. Offenders will be fined 5- 10 yuan.
2. The maximum speed of motor vehicles in the factory area shall not exceed 15Km/h, and it shall not exceed 5Km/h when turning, entering and leaving the company gate, production workshop, crowded area and carrying dangerous goods. Offenders will be fined 5- 10 yuan.
3. Motor vehicles in the factory shall implement the system of quota, posts and responsibilities. Without the approval of the competent department, no one is allowed to drive, and offenders will be fined 5- 10 yuan.
4. It is forbidden to ride on the fender and baffle of motor vehicles, and offenders will be fined 5- 10 yuan.
5. Drivers of motor vehicles in the factory are forbidden to drink and drive, and offenders will be fined 30- 100 yuan.
6. When motor vehicles are working in the factory, the loading and unloading of goods should be stable, firm and evenly distributed. When shoveling tall and fragile objects, bind them firmly, and offenders will be fined 5-20 yuan.
7. It is forbidden to carry passengers on the load shovel of forklift, and offenders will be fined 10-20 yuan.
8. Drivers of motor vehicles in the factory must maintain their vehicles in accordance with regulations, so that their bodies are clean and tidy, without leakage (oil, water, electricity and gas), complete accessories, no loose bolts and nuts, normal tire pressure, reliable braking, flexible steering, good lubrication and normal lighting horn, otherwise they will be fined 5-20 yuan.
9. Motor vehicles in the factory must turn on the lights when driving at night. When turning, reversing, turning around, entering and leaving the workshop, overtaking, you must turn on the turn signal and honk the horn. Offenders will be fined 5- 10 yuan.
Hoisting machinery management
10, lifting machinery operators must implement the system of sanding (one person, one machine and one responsibility). Part-time operators are not allowed to operate without approval, and offenders will be fined 5- 10 yuan.
1 1, lifting machinery maintenance responsibility to people, must check every day whether the transmission mechanism, electrical equipment, safety devices, brakes, wire ropes, screws are in good condition, whether they are installed correctly, wear degree, etc. , keep it in good working condition, and make records. Anyone who misses the inspection will be fined 5- 10 yuan.
12, the crane track shall be inspected and maintained once a month, and the screws, nuts and track pressure plates shall not be loose. Failure to inspect, repair and maintain in accordance with regulations will result in a fine of 5-20 yuan.
13. Before lifting, the competent construction department must correctly estimate the working weight and the load of lifting tools to prevent serious accidents caused by overload. There must be a special person responsible for hoisting safety, and offenders will be fined 10-30 yuan.
14. The electric crane must have a lifting limiter and a travel limiter. The lifting limiter shall make the pulley stop automatically when it is 30cm away from the lifting limiter. When the crane approaches the end of the track, the travel limiter shall stop automatically, and offenders will be fined 10-30 yuan.
15, the metal frame track on the electric crane, the metal shell of the electrical equipment or other uncharged metal parts must have protective grounding, and offenders will be fined 5-20 yuan.
16, lifting machinery operators must strictly abide by the operating rules and "ten don't lift", and offenders will be fined 5-20 yuan.
17. If the company needs to install or replace hoisting machinery, it must report to the equipment management department of the head office in written form and register the equipment data. Installation is strictly prohibited without permission or installation license. Those who fail to follow the procedure will be fined 20 yuan.
Pressure vessel management
18. The boilers and pressure vessels purchased by each unit must be filed with the equipment management department and go through the formalities. Those who do not follow the procedures will be fined 20-50 yuan to the user and the installation unit respectively.
19, boilers, pressure vessels, pressure gauges, safety valves, water level gauges and other accessories shall be installed in accordance with regulations, and shall be sensitive and reliable. Pressure gauges and safety valves should be calibrated according to regulations, and offenders will be fined 5-20 yuan.
20. The user of boiler and pressure vessel shall establish a perfect post responsibility system, operating procedures, inspection system, maintenance system, succession system, cleaning and sanitation system, etc. Offenders will be fined 5- 10 yuan.
2 1. Strengthen the safety inspection and maintenance of boilers and pressure vessels, and clarify the responsibilities. The competent leader of the user unit shall check it at least once a week, and the maintenance personnel must check it daily. Operators should strengthen patrol inspection and make records. Anyone who misses the inspection once and fails to make records will be fined 5- 10 yuan at one time.
22, in the boiler and pressure vessel unit, must carry out regular inspection system, to check out the hidden dangers must be rectified as required. After overhaul, the equipment must be reported to the equipment management department of the company, which will arrange professional units to carry out overhaul, and the equipment safety department will review its qualification, while minor repairs will be rectified by the unit. In case of illegal operation, the responsible unit will be fined 20-50 yuan.
23, boiler, pressure vessel repair or technical transformation, must ensure its structure and strength, meet the requirements of safe use, put an end to equipment running, running, dripping, leakage phenomenon, found once, punish those responsible 5-20 yuan.
24, any pressure vessel operation must be when the pressure drops to 0Mpa, can open the valve and cover plate, container internal pressure, shall not be any repair or strong work on its pressure components, offenders fined 5-20 yuan.
25, pressure vessel operators must go through safety education and assessment before they can mount guard. Boiler operators must undergo special training and examination and obtain the stoker operation certificate before they can operate independently. Those who fail to comply with the regulations will be punished by 20 yuan.
26, the operator should strictly implement the process operation procedures, post operation procedures and safety operation procedures, etc. Regular and fixed-line inspection tour should be conducted to check whether the pressure and temperature of the container are within the specified range, whether the instruments, safety devices and valves are normal, and whether there is any abnormality or leakage in the pressure components and pipelines, and records should be made. Violation of operating rules once, omission of one item, failure to keep records, fine of 5-20 yuan.
27. Under the specified maximum working pressure and extreme use temperature, it is forbidden to overload. If the temperature or pressure of the container is abnormal during operation, it should be adjusted or effective measures should be taken, and offenders will be fined 5-20 yuan.
28, should always pay attention to the water level warning line in the operation of the boiler, safety valve should try to pull at least once a week, in case of failure, sewage should be treated frequently, to prevent congestion, in case of failure, offenders will be fined 5-30 yuan.
29. It is forbidden to knock and collide with gas cylinders during use. When the air valve is frozen, it shall not be baked with fire. Gas cylinders shall not be stored near heat sources, combustible and combustion-supporting gases. The distance between the gas cylinder and the open flame shall not be less than10m. Offenders will be fined 5- 15 yuan.
30. When using gas cylinders in the flow, it is necessary to prevent sunlight exposure in summer, and it shall not be placed where there are radioactive rays. Otherwise, the offender will be fined 5- 15 yuan.
3 1, the gas in the bottle cannot be used up, and there must be more pressure, and offenders will be fined 10 yuan.
32. Tighten the bottle cap of the transport gas cylinder and gently remove it. No sliding or bumping. Cylinder loading should be fixed correctly. Generally, cars should be placed horizontally, with the head facing one side, and the loading height should not exceed the height of the carriage. Otherwise, it will be fined 10-20 yuan.
33. Fireworks are prohibited on gas cylinders. When transporting flammable and toxic gas cylinders, trucks should be equipped with materials or anti-virus appliances. In summer, transportation should be provided with sunshade facilities to prevent sun exposure, and offenders will be fined 10-20 yuan.
34. Flammable articles, grease and oily articles shall not be transported in the same car as oxygen cylinders, and cylinders that are easy to burn and explode due to mutual contact shall not be shipped in the same car. Offenders will be fined 10-20 yuan.
35. Gas cylinders containing toxic gases or gas cylinders containing substances that can cause combustion and explosion after contact with each other should be stored separately, and gas protective appliances and materials should be placed nearby. Offenders will be fined 10-30 yuan.
36. It is forbidden to mix oxygen cylinders, acetylene cylinders, carbon dioxide cylinders, nitrogen cylinders and hydrogen cylinders, and offenders will be fined 10-20 yuan.
37. Oxygen cylinders shall not come into contact with grease, organic matter and other combustible substances. Welders are not allowed to touch the bottle valve or pressure reducing valve with greasy tools and gloves, and are not allowed to roll on the ground. Offenders will be fined 10-20 yuan.
38. Acetylene bottles must be placed upright and are not allowed to be inverted. Offenders will be fined 10-20 yuan.
Fire control management
39. Fire fighting equipment is a special facility for fire fighting. No one is allowed to use it for other purposes under any pretext, and offenders will be fined 10-20 yuan.
40. Fire-fighting equipment must strictly implement the system of "three fixes and one delivery" (fixed storage, special management and maintenance, regular inspection and delivery according to regulations) to ensure that fire-fighting equipment is in a good and effective state, and offenders will be fined 10-20 yuan.
4 1. Each unit must write a written application for mobile fire-fighting equipment, which can only be used after it is approved by the company's safety management department. If it is used in an emergency, a written report must be written to explain the cause, process and loss of the accident, and it should be filed with the safety management department of the company. Offenders will be fined 10-20 yuan.
42, maintenance must meet the following standards.
(1) should be placed in an obvious and easy-to-get place. The top should be less than 1.5m from the ground, and the bottom should not be less than 0. 15m from the ground. Keep away from heat sources, high humidity radiation, sun exposure and chemical corrosion, and there should be no obstacles around. Do not meet the standards, each fine of 5- 10 yuan.
(2) The surface is kept clean, the performance is good, the production date and filling time, the management card and the instruction manual are accurate and clear, and each item that does not meet the standard will be fined 5- 10 yuan.
(3) It should be replenished in time after use. Empty bottles shall not be placed in production and construction sites, and offenders will be fined 10 yuan.
43. The fire hydrant shall be fixed in the correct position according to the site conditions, and the fire hydrant column shall be kept clean and free from corrosion. The control valve of the fire handle shall rotate flexibly and be easy to operate. Unused fire hydrants shall be maintained with butter to ensure good performance, and fines shall be imposed for failing to meet the standard 10-20 yuan.
44, outdoor fire hydrant in cold season should pay attention to take warm measures, can not meet the standard fine 10-20 yuan.
45. The fire hose must be curled and folded in accordance with regulations, and put into the fire box. If it fails to meet the standard fine 10-20 yuan.
46, fire hose and interface must be tied firmly, interface endothelial pad is complete, no damage phenomenon, can not meet the standard fine of 5-20 yuan.
47. It is forbidden to crush or drag the fire hose with water during use, and offenders will be fined 5-20 yuan.
48. After using the fire hose, the water with memory should be emptied, dried and then stored. Those who fail to meet the standards will be fined 10-20 yuan.
Equipment maintenance management
49. Operators must adhere to the daily maintenance system, and maintain the equipment in each shift (check the lubrication before shift, observe the operation procedures in the shift, and make handover records after work when two shifts are handed over), and offenders will be fined 5- 10 yuan.
50, the operator must do a good job in equipment regular maintenance system (mainly operators, guided and assisted by maintenance personnel, electrical parts and electrical equipment by the electrician).
(1) Thoroughly clean and wash the inside and outside of the equipment. Violators will be fined 5 yuan.
(2) Check and dredge the lubrication system, clean and replace the linoleum and oil circuit, and clean and replace the oil in the hydraulic oil tank. Otherwise, the offender will be fined 10 yuan.
(3) Adjust the clearance of the sliding part, check the static joint surface, and tighten the loose part. Offenders will be fined 5- 15 yuan.
(4) Check the wear and tear of transmission parts, and take measures in time if any hidden trouble is found. Offenders will be fined 5-20 yuan.
(5) Dust and oil stains on electrical components or electrical equipment shall be removed, and performance inspection shall be conducted. Offenders will be fined 5- 15 yuan.
(6) According to the use and maintenance of the equipment, check and maintain the equipment in terms of accuracy and performance on a regular basis. Meet the four requirements, and have detailed records, offenders will be fined 5-20 yuan.
5 1. Operators and maintenance personnel must adhere to the "two customization" (equipment maintenance workers regularly check and adjust the key process equipment and establish the "equipment regular inspection record form"), and offenders will be fined 5- 15 yuan.
52, operators and equipment maintenance personnel must seriously abide by the provisions of the miyoshi.
(1) Take care of it. Equipment should be maintained and used by special personnel. Without the consent of the leader, no one may touch the equipment, and the accessories, instruments, meters and safety protection devices of the equipment shall be intact. After the equipment is started, it is not allowed to leave the post without permission. When you leave, stop the car and turn off the power. Stop the equipment immediately after the accident, protect the site, do not conceal the accident, and report to the leader in time. Offenders will be fined 5- 15 yuan.
(2) use it well. Strictly implement the operation procedures, and prohibit equipment overload and uncivilized operation.
Offenders will be fined 5- 15 yuan.
(3) repair. The operator should cooperate with the mechanic to maintain the equipment and repair the equipment in time. Offenders will be fined 5- 15 yuan.
53, the operator must do a good job in the "four meetings".
(1) Know how to use: Operators should be familiar with equipment performance, equipment operation procedures and product process requirements, correctly select various parameters and use equipment correctly. Offenders will be fined 10-20 yuan.
(2) Know how to maintain: Operators learn and perform equipment maintenance. Lubrication regulations, keep the equipment clean and in good condition. Offenders will be fined 5- 10 yuan.
(3) Inspection: Operators know the daily inspection standards and items, master the inspection methods and basic knowledge, and can conduct daily inspections according to the items specified in the daily inspection. Offenders will be fined 5- 10 yuan.
(4) Troubleshooting: The operator can identify the parts and causes of normal and abnormal conditions of the equipment, and take timely measures to troubleshoot when the equipment is abnormal. If it cannot be solved by itself, it should be reported in time and the maintenance personnel should be notified to handle it together. Offenders will be fined 5- 10 yuan.
54. Operators must meet the "four requirements": neatness, cleanliness, lubrication and safety.
(1) neatness: tools, workpieces and accessories shall be placed in order, with complete safety protection devices and complete lines and pipelines. Offenders will be fined 5- 10 yuan.
(2) Cleaning: the inside and outside of the equipment shall be clean, all sliding surfaces, screws, gears and racks shall be free from oil pollution and damage, and all components shall be free from oil leakage, water leakage and air leakage, and chips and garbage shall be cleaned up. Offenders will be fined 5- 10 yuan.
(3) Lubrication: refuel and change the oil on time, and the oil quality meets the requirements. Oil pot, oil cup, oil and linoleum, 17.
The oil path is clean, the oil mark is bright, and the oil path is smooth. Offenders will be fined 5- 10 yuan.
(4) Safety: implement the system of personal appointment and handover, be familiar with the equipment structure and abide by the operating rules, use the equipment reasonably, and carefully maintain the equipment to prevent accidents. Offenders will be fined 5- 10 yuan.
55, the operator must abide by the "five disciplines"
(1) Equipment shall be operated by man, machine and certificate; Offenders will be fined 5- 10 yuan.
(2) Abide by the safety technical operating rules and the system of succession; Offenders will be fined 10 yuan.
(3) Always keep the equipment clean, refuel and change the oil according to regulations, so that the equipment can be properly lubricated and maintained as required. Offenders will be fined 5- 10 yuan.
(4) Take good care of the tool accessories and don't lose them. Offenders will be fined 10 yuan.
(5) If any abnormal situation is found, stop the machine immediately for inspection. If you can't handle it yourself, you should promptly notify the maintenance personnel to handle it. Offenders will be fined 10 yuan.
56, operators and maintenance personnel must implement the system of "five inseparable".
(1) fixed point: according to the lubrication position, lubrication point and inspection point (oil mark peephole) determined on the lubrication diagram, refuel and change oil, check the liquid level and oil arrival, and offenders will be fined 5- 15 yuan.
(2) Quality judgment: The lubricating materials used must meet the national standards after inspection, and the lubricating materials of various equipment must meet the requirements of the machine lubrication diagram, and offenders will be fined 5- 10 yuan.
(3) Quantification: On the basis of ensuring good lubrication of the equipment, add (change) the oil amount each time, and use the oil according to the oil consumption quota and lubrication chart. Otherwise 5 yuan will be fined.
(4) Periodically: refuel according to the time and refueling cycle specified in the lubrication chart, and conduct sampling tests at specified time intervals, and determine cleaning, oil change or circulating filtration according to the results. Offenders will be fined 5- 10 yuan.
(5) Designated personnel: According to the division of labor specified in the lubrication chart, operators and maintenance workers are responsible for oiling and changing oil respectively (operators are responsible for the lubricating parts that can only be oiled or changed once per shift, maintenance workers are responsible for the parts that can only be oiled and changed after disassembly, and electricians are responsible for the lubricating parts of all electrical components), and offenders will be fined 5- 10 yuan.
57. Equipment operators must be familiar with the operating procedures and technical parameters of the equipment used, and use the equipment correctly as required. Offenders will be fined 5- 15 yuan.
58. If the problems found in the safety inspection are not rectified within the prescribed time limit, the responsible person and the person in charge shall be fined 30-200 yuan as appropriate. In addition to the fine, depending on the circumstances, informed criticism was given the punishment of suspension and dismissal.
59. Anyone who violates the operating rules, improper maintenance, poor lubrication and other man-made causes of major and above accidents of equipment shall be dealt with severely according to the original value of the damaged equipment and the current damage situation.
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