First, the basic situation of the factory
1. Name 2. Address 3. Phone number 4. Fax number 5. Email address 6. Year of factory establishment
Two. Relevant policies and regulations
7. Whether the environmental protection and production safety of the factory itself and in the process of production and sewage discharge comply with local laws and regulations.
8. The factory must have a clean passage, so that the production line can flow smoothly. In case of an accident (such as a fire) in the workshop, employees can easily escape.
9. Fire fighting facilities should be fully equipped, and these facilities should ensure their effectiveness. Whether the fire escape or door is open at any time. There are fire exits on each floor, which should be usable.
10. Does the factory provide a certain number of staff quarters (10%-20% staff ratio)? Factories without dormitories must be equipped with corresponding transportation facilities, whether there are buses or factory cars.
1 1. Whether the minimum age of the factory meets the legal age required by local laws, and whether there are reform-through-labour workers, etc. Employees are not allowed to bring children into the workshop.
12. Is the factory minimum wage higher than the requirements set by the local government, and is it high or low locally? 13. Does the government stipulate the weekly working hours of workers? 14. Do you have a registration certificate (please copy it if necessary) 15. What is the total number of employees in the factory? What is sewing? What is QC? How many technicians are there? How many skilled workers are there? How many unskilled workers are there? 16. Do you have import and export rights?
17. What is the building area of the factory? Is the building a wood structure/reinforced concrete structure/steel structure? What is the floor space?
18. Is it difficult to supply water and electricity?
Three. Internal situation of the factory
19. Is the lighting equipment of the factory suitable for the production of the factory? Whether the factory has electric protection and whether the temperature and humidity of the workshop can be adjusted.
20. Whether the incoming cloth is spot-checked, whether all pieces are checked, whether there are written records, and whether the spot-checking ratio of clothing cloth is greater than 10%.
2 1. Is the color difference inspection conducted on colored cloth or printed cloth, and what is the inspection ratio? 22. How does the factory limit the color difference, how to control the cloth with color difference or color defect, and how to distinguish it when cutting? Does the factory have color-coded light boxes and what light sources are used? If so, please provide records.
23. Whether the number of cutting platens is enough and the length is long enough. ?
24. Does Bula have any special equipment?
25. Is cardboard produced by our company?
26. Have all the parts been inspected? Whether there are quality management personnel in the cutting room, such as checking the accuracy of cardboard, the quality of cut pieces, production plan and cutting requirements, etc.
27. Does the sewing equipment conform to mass production? Whether the sewing equipment is matched (if the factory produces knitted products, whether the flat car, sewing machine and line 5 can be used reasonably or at least equipped). If the pants are made of rubber band cars, knotting cars, etc.
28. What is the proportion of migrant workers?
29. Can you provide a catalogue of factory equipment? Including the model, quantity and annual representative of the main equipment, so as to understand the production equipment and actual production capacity of the factory. 30. Is there a large ironing equipment and enough space for high-quality packaging?
Four. Quality management system
3 1. Is there an institutionalized quality management system and content? Whether the written quality system is being implemented, whether there is a recorded quality operation system, and whether the problems are solved in advance.
32. Are there any records of quality accidents before? Record the percentage of quality defects of each order and whether the final random sampling inspection has been carried out.
33. Is there process quality control? Have you ever had a bad quality record before? Check the products of each operator. If the quality is not good, it is required to be repaired by ordinary workers 100%. Is there an online QC?
Does the factory have an acceptance or maintenance system?
36. Are there quality control personnel who independently exercise their functions and powers? Does the factory have a quality director who independently exercises the power of product quality? 34./kloc-Are 0/00% of the clothes finally inspected (including size and dressing)? Does the full-time quality controller do the work of measuring the size and checking the quality of clothes?
35. Is the product quality inspection a random sampling? Is there a formal training plan for unskilled operators so that they can acquire the necessary operating skills when they go online and adapt to large-scale assembly line production?
36. Is there a special quality management training program?
37. What is the proportion of QC among the workers in the factory? Operators are 30: 1 more than quality engineers, and each group has at least one online inspection and one final inspection to help control product quality. .
38. What is the quality implementation level of the factory? AQL=2.5/4.0/6.5/ 10.0。 Does the factory conduct random sampling inspection according to AQL table, and do you want to save the inspection results? 39. What is the usual defect rate? What is the proportion of second-class products, including sewing/cloth/stains/stains, etc. 40. What market are the commonly used export products such as specifications, sizes, raw materials and packaging aimed at?
Verb (abbreviation of verb) Testing of cloth or finished products 4 1. Have you washed the first batch of cloth? Have you tested it? If so, where are the original records? For the first batch of products in each order, washing test must be carried out. Different regions (countries) have different washing methods. The factory must finally determine the washing method according to the location of the end user of the order, and the washing results should be saved for later investigation.