(1) Schematic diagram of equipment (Figure 2- 1- 1)

Figure 2- 1- 1 Structure diagram of inertia cone crusher

1-underframe; Double belt drive; 3— Vibration isolation element; 4-vibration exciter; 5- shell; 6- spherical bracket; 7-gasket; 8- fixed cone; 9- dynamic cone; 10- vibration exciter bracket; 11-bushing

(2) Brief introduction of equipment

Inertia cone crusher is a new type of superfine crushing equipment with unique principle and structure. It relies on the inertia force generated by the high-speed rotation of the eccentric rotor to make the moving cone swing to crush materials, and there is no rigid connection between the eccentric rotor and the moving cone, which can well meet the requirements of the new technology of "more crushing and less grinding" in the crushing field. Compared with eccentric cone crusher, it has many advantages in use and technology.

1. The selective crushing effect of material layer is good.

Due to crowded feeding, the crushed materials are subjected to all-round extrusion, shearing and strong pulsating impact in the crushing cavity, and the particles in the material layer interact with each other, resulting in forced self-crushing between particles, and the product particles are in good shape.

2. The crushing ratio is large and the product granularity is adjustable.

The crushing force of the machine has nothing to do with the hardness and filling rate of the crushed material, but mainly depends on the eccentric static torque and rotating speed.

3. The technical indicators are stable

The particle size of the product has little to do with the wear of the liner.

4. Convenient operation and installation

Because the whole machine adopts secondary vibration isolation, the foundation vibration is small, and there is no need for anchor bolts and huge foundation during installation, so the working noise is small.

5. Good over-iron performance

Because there is no rigid connection between the moving cone and the transmission mechanism, if the material is mixed with indestructible objects, the moving cone will temporarily stop moving, and the vibration exciter will continue to rotate around the axis of the moving cone without damaging the transmission system and the main engine.

6. Simplify the grinding process and reduce the number of auxiliary equipment.

The machine is full of feed and can be started and stopped at full load without special feeder.

7. Wide application range

By adjusting the working parameters of the crusher, brittle materials with any hardness can be crushed.

(3) Product Series (Table 2- 1- 1)

Table 2- 1- 1 technical parameters of inertia cone crusher

(1) China has not produced.

(4) Main application examples

At present, it has been applied to the crushing of silicon carbide, mullite, timely sandstone, magnesia, coal gangue, corundum, granite and other ores. When the feed granularity is -25mm, the product granularity is-1.4mm+0.038mm (+140 mesh), accounting for 60%. Using GYP-300 inertia cone crusher instead of raymond mill and tower mill to process silicon carbide, the total product is-1.5mm, and -0.25mm(-60 mesh) accounts for 50.5%, and most of the products are cubes (see the paper).

Second, complete sets of equipment for CXF impact superfine pulverizer

The complete technology and equipment of impact superfine grinding, including CM superfine grinding machine and QF air classifier, have been industrialized. It adds a new type of machine for industrial production of ultrafine grinding and deep processing of nonmetallic minerals in China.

(1) Equipment drawing (Figure 2-2- 1)

(2) Product Series (Table 2-2- 1)

(III) Application Examples (Table 2-2-2)

Fig. 2-2- 1 CXF process configuration diagram of complete equipment of impact superfine pulverizer

Table 2-2- 1

Note: CM series impact superfine pulverizer and QF series airflow classification unit synthesize CXF series superfine pulverizing complete equipment.

Table 2-2-2

Third, graphite mill

(1) Schematic diagram of equipment (Figure 2-3- 1)

(II) Scope of application of the equipment

It is mainly used for regrinding flake graphite in the final cleaning stage, aiming at protecting large scales and increasing the proportion of large scales in concentrate. It was once used in the graphite mine of Southeast Villa of Yuanshan Mountain.

In order to overcome the direct friction between the upper hammer and the lining plate of the horizontal mill, the vertical mill was used instead of the horizontal mill, which increased the yield of large scales by 1% ~ 2%.

Figure 2-3- 1 Structure diagram of graphite mill

1- fix the cylinder; 2— hollow shaft; 3— Grinding plates (32 pieces); 4— Disc (8 pieces); 5— Grinding frame (32 pieces); 6— Sealed end cover; 7— Large bearing bushing; 8- big gear; 9- big tile seat; 10- minor axis; 11-small bearing bush; 12- pinion; 13- big triangle pulley; 14- small triangle pulley; 15- motor; 16- motor guide rail; 17-feed inlet; 18-unloading port; 19- cylinder seat; 20— Concrete Foundation

At present, in the graphite cleaning and regrinding operations in China, the ball mill, rod mill and horizontal (vertical) mill are generally replaced by stirring mill. The mixer has simple structure, low price and convenient maintenance.

Four, the plane rotating screen

(1) Schematic diagram of equipment (Figure 2-4- 1)

Fig. 2-4- 1 Schematic Diagram of Plane Rotating Screen Structure

1- balance reducer; 2-receiving port; 3- motor; 4- sieve box; 5- brackets; 6— Dust discharge port; 7- sliding seat; 8- rubber ball

(II) Application scope of the equipment

It is mainly used for repeated cotton absorption and cleaning operations in domestic asbestos mines such as Mangya, Xinkang and Qilian.

Five, high square screen

(1) Schematic diagram of equipment (Figure 2-5- 1)

(2) Brief introduction of equipment

The structure of rectangular screen (also called hanging screen) is shown in Figure 2-5- 1. The screen body is a symmetrical screen box, and each screen box is divided into two bins by partitions, and 24 screens are placed in each bin. The number of screens can be determined as required, and different screens can be installed on the screens according to the screening needs. For example, when used for graphite classification, four kinds of products can be obtained simultaneously with three kinds of screens, namely, 0.3mm(50 mesh), 0. 18mm(80 mesh) and 0. 15mm( 100 mesh), and discharged from the lower discharge port respectively. The transmission part makes the screen body do circular motion close to the plane.

Fig. 2-5- 1 Schematic Diagram of High Square Screen Structure

1- feeding device; 2- sieve body; 3- transmission parts; 4- suspension part; 5-Discharge device

Figure 2-5-2 High Square Screen Process for Graphite Product Classification

Screen 1- to remove impurities; 2-8-+50 mesh products (2); 9 ~ 14-+80 mesh products (5 pieces); 15 ~ 23-+ 100 mesh products (4); 24- 100 mesh products (whole bottom) (3)

The equipment has the advantages of small floor space, long screening line, high screening efficiency, easy sealing and dust pollution prevention.

(III) Scope of application of the equipment

It is mainly used for dry classification of flake graphite, such as Liumao graphite mine and Yuanshan Southeast Tree graphite mine, and also for dry classification of mica powder with a size of more than 200 meshes, such as dust removal of asbestos fiber in Lingshou mica powder factory and Mangya asbestos mine, and can also be used for final classification of standard asbestos.

Six, reflux screen

Countercurrent screen is a kind of asbestos separation equipment independently developed in China in the early days, and it is still in use today. The main principle is to use the difference of friction resistance and elasticity between asbestos fiber and gangue particles to realize separation.

(1) Schematic diagram of equipment (Figure 2-6- 1)

Fig. 2-6- 1 Structure diagram of reflux filter screen

1-sieve body; 2- sieve surface; 3- bamboo pole; 4- Rack; 5 rocker; 6 motor

(2) Product Series (Table 2-6- 1)

Table 2-6- 1

(III) Main application examples

Rough Sweeping of Xinkang Asbestos Mine, Mangya Asbestos Mine and Qilian Asbestos Mine.

Seven, small diameter hydrocyclone group

(1) Schematic diagram of equipment (Figure 2-7- 1)

Small-diameter cyclone is widely used because of its simple structure and high efficiency, and has replaced horizontal spiral discharge sedimentation centrifugal classifier in kaolin concentrator.

Fig. 2-7-1gsdf10-30/60/99 outline diagram of superfine classifier.

(2) Product Series (Table 2-7- 1)

Table 2-7- 1

Graded product fineness: d50 = 0.3 micron, d90 =1.5 μ m.

The whole machine is wear-resistant, high-temperature-resistant, corrosion-resistant, high-pressure resistant and pollution-free, and is suitable for classification and selection of ultrafine powder.

(3) Application examples

At the beginning of 2002, China Kaolin Company completely replaced the horizontal centrifuge with four ultra-fine classifiers GDSF- 1099 to produce kaolin with -2μm≥90%.

Eight, GCG dry electromagnetic induction drum high intensity magnetic separator

(1) Schematic diagram of equipment (Figure 2-8- 1)

The separation principle of GCG dry induction roller high intensity magnetic separator is shown in Figure 2-8-2 and Figure 2-8-3.

Figure 2-8- 1 GCG structure diagram of dry electromagnetic induction drum high intensity magnetic separator

1- vibrating feeder; 2- induction roller device; 3 coils; 4- magnetic yoke; 5— Rack; 6- exporting non-magnetic minerals; 7- magnetic mineral export

Figure 2-8-2 Separation Principle Diagram of Single-roller Induction Roller High Intensity Magnetic Separator

Figure 2-8-3 Sorting Principle Diagram of Double-drum Induction Drum High Intensity Magnetic Separator

Minerals are fed into the working gap between the yoke and the induction roller from above by a vibrating feeder. Under the magnetic force of the induction roller, paramagnetic minerals are adsorbed on the induction roller and brought into the magnetic product area of the ore receiving trough with the rotation of the induction roller, while nonmagnetic minerals enter the nonmagnetic product area of the ore receiving trough under the centrifugal force and gravity, thus completing the separation of magnetic minerals and nonmagnetic minerals. Different from the single roller, the non-magnetic minerals separated from the upper roller enter the working gap of the lower roller through the ore receiving groove. Because the magnetic induction intensity of the lower drum is greater than that of the upper drum, the minerals are separated again, and the separation accuracy is higher and the separation effect is better than that of the single drum.

(2) Product Series (Table 2-8- 1)

Table 2-8- 1

(3) Application examples

Cassiterite with low mineral grade and high impurity content cannot be directly used to manufacture advanced refractories. The flowsheet of raw ore crushing-grinding-wet magnetic separation-flotation-filtration-drying-dry magnetic separation consists of a flat ring wet magnetic separator, a flotation machine, a drying kiln and a GCG dry magnetic separator, so that the Fe2O3 content in cassiterite minerals is increased from 12.96% to 54.65438+. Among them, the operating indexes of GCG dry high intensity magnetic machine are: the Al2O3 content in cassiterite minerals is increased from 52.66% to 54. 16%, the impurity Fe2O3 content is decreased from 2.47% to 1.33%, and the Al2O3 recovery rate is 94.0 1%.

Main application manufacturers (Table 2-8-2).

Table 2-8-2

Table 2-9- 1 SLon vertical ring pulsating high gradient magnetic separator series

Nine, SLon vertical ring pulsating high gradient magnetic separator

Schematic diagram of (1) structure (Figure 2-9- 1)

Fig. 2-9- 1 Slon structure diagram of vertical ring pulsating high gradient magnetic separator

1- pulsating structure; 2- excitation coil; 3- iron yoke; 4- rotating ring; 5- feed hopper; 6- flushing bucket; 7- concentration flushing device; 8- concentrate hopper; 9- intermediate hopper; 10- tailings bucket; 1 1- level gauge; 12- rotary ring drive mechanism; 13- rack; F- ore feeding; W- clear water; C- concentration; Medium level; T-shaped tailings (or steel wool)

SLon vertical ring pulsating high gradient magnetic separator solves the technical problem of flat ring high intensity magnetic separator and flat ring high gradient magnetic medium blockage, and has the advantages of large enrichment ratio, strong adaptability to feed particle size, concentration and grade fluctuation, reliable operation and convenient operation and maintenance. This machine has the advantages of high concentrate grade and high recovery rate in separating weakly magnetic ores.

(2) Product Series (Table 2-9- 1)

(III) Application example of Si Long magnetic separator in nonmetallic mineral processing industry (Table 2-9-2).

Table 2-9-2

Note: α-raw ore Fe2O3,%, β-concentrate Fe2O3,%, θ-tailings Fe2O3,%, γ-nonmagnetic product yield,%.

Ten, SDM- 10 large superfine pulverizer (box)

(1) Schematic diagram of equipment (Figure 2- 10- 1)

Fig. 2-10-1SDM-10 Schematic diagram of large superfine pulverizer (box)

Main technical characteristics: impeller agitator is adopted, which has strong stirring force and large action area; It is placed in two 5 m3 communicating tanks and is a large-volume superfine pulverizer; It is different from the vane agitator and rod agitator commonly used in China.

(2) Main technical parameters (Table 2- 10- 1)

Table 2- 10- 1

(III) Main application examples

Tangshan Madison kaolin co., ltd.

XI. Ultra-fine grinding (vertical)

(1) Equipment drawing (Figure 2- 1- 1)

Fig. 2-11-1gxb ultra-fine grinding (vertical) schematic diagram

(2) Product Series (Table 2- 1 1- 1)

Table 2- 1 1- 1

(III) Main application examples

BP80 and GXMB500 are used in Datong Yuyin Kaolin Co., Ltd., Huaibei Jin Yan Kaolin Development Co., Ltd., Shaanxi Yang Kim Calcined Kaolin Company and Inner Mongolia Sanbao Kaolin Co., Ltd.; SJM 1800 is used in Kunshan Mi You Industrial Co., Ltd. (calcium carbonate), etc.

Twelve, calcined kaolin flameproof rotary kiln

(1) Equipment drawing (Figure 2- 12- 1)

Fig. 2- 12- 1 schematic diagram of flameproof rotary kiln

(2) Product Series (Table 2- 12- 1)

Table 2- 12- 1

Note: The kiln design should be determined according to the technological parameters such as calcination temperature, calcination time, calcination atmosphere and calcination output.

(III) Main application examples

Shanxi Yang Kim Calcined Kaolin Company, Datong Yuyin Kaolin Co., Ltd. and Huaibei Jin Yan Kaolin Development Co., Ltd. can be used to produce calcined kaolin products for paper coatings, as well as for garbage incineration, black talc calcination and chemical products calcination.

Thirteen, direct flame rotary calcining kiln

(1) Equipment drawing (Figure 2- 13- 1)

Fig. 2- 13- 1 schematic diagram of direct flame rotary calcining kiln

(2) Product Series (Table 2- 13- 1)

Table 2- 13- 1

Note: the whiteness of the product is ≥90%.

(3) Application examples

Ange Chemical Efficiency Technology (Shaanxi) Co., Ltd., Bai Pu Kaolin Co., Ltd., Datong Nanjiao Peer Coal Chemical Plant, Tangshan Madison Kaolin Co., Ltd.

Fourteen SLG continuous modifier

(1) Equipment drawing (Figure 2- 14- 1)

Figure 2- 14- 1 SLG continuous modifier structure diagram

1- thermometer; 2- discharge door; 3- air inlet; 4- air pipe; 5— Host; 6— Feed inlet; 7- metering pump; 8— Feeder

(2) Product series

At present, SLG continuous powder surface modifier has been classified as 1 semi-industrial model and 2 industrial models. See Table 2- 14- 1 for their models and main technical parameters.

Table 2- 14- 1

(iii) Scope of application

SLG continuous modifier developed in recent years has been widely used in surface modification of nonmetallic mineral powders such as ultrafine calcium carbonate, calcined kaolin, magnesium hydroxide, sericite and talc.