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Detailed Rules for Safety Standardization Assessment of Chemical Enterprises (Scoring Rules)
Safety standardization of hazardous chemicals business units □ self-assessment/assessment report Enterprise name: enterprise address: telephone: fax: postal code: self-assessment/assessment team leader: member: self-assessment/assessment date: year month day to year month month day self-assessment/assessment summary: attachment: self-assessment/assessment summary 4. 1 person in charge and responsibility (self-assessment/assessment score 97) The actual score does not match the number of items. Remarks: 4. 1 person in charge 1. 5 5 2. The main person in charge makes a documented safety commitment and ensures that the safety commitment is transformed into necessary resource support; 5 5 3. Enterprises should implement safety standardization management; 5 5 4. Implement the principle of safety management and supervision of all employees, the whole process, all directions and all weather. 5 5 4. 1.2 policy objectives 1. Formulate documented safety production policies and objectives; 2 2 2. Safety production policies and objectives are implemented by all employees; Easily accessible to the public; 2 2 3. Sign the responsibility book of safety objectives of organizations at all levels; 2 2 4. Organizations at all levels should formulate safety work plans or schemes to ensure the effective completion of safety production policies and objectives; 2 2 5. Assess the achievement of objectives. 2 2 4. 1.3 institutional setup 1. Establish a safety production Committee or leading group; 5 5 2. Set up safety production management institutions or full-time safety production management personnel to improve the safety management network; 5 5 3. The main person in charge of the enterprise and the safety production management personnel should have the knowledge and management ability of safety production that are suitable for the production and business activities of the unit; 5 4 4. The main person in charge of the enterprise and the safety production management personnel have passed the examination by the competent department and obtained the safety qualification certificate. 5 5 4. 1.4 responsibility 1. Clarify the safety responsibilities of managers and employees at all levels; 10 10 2. define the safety responsibilities of the safety production management organization, functional departments and production grass-roots units; 10 10 3. Establish a safety responsibility assessment system with regular assessment and clear rewards and punishments. 10 8 4. 1.5 safety input 1. Establish a safety investment guarantee system and determine the extraction standard; 5 5 2. Establish a security expense account; 5 5 3. Safety expenses should be earmarked for safety production; 5 5 4. Participate in social insurance for work-related injuries according to law and pay work-related injury insurance premiums for employees. 5 5 4.2 Risk management (100) (self-assessment/assessment score) assessment elements should be scored. The actual score does not match the number of items. Note 4.2. 1 scope and evaluation method 1. Establish an evaluation organization; 2 2 2. Clarify the purpose of risk assessment; 2 2 3. Determine the evaluation scope; 2 2 4. Choose a scientific and reasonable evaluation method; 2 2 5. Determine the evaluation criteria. 2 2 4.2.2 Risk assessment 1. Conduct risk assessment on a regular basis according to the established assessment methods and standards; 20 20 2. Record the main risks and determine the risk control measures. 10 10 4.2.3 control measures according to the risk assessment and operation results, determine the priority control order and take control measures. 10 8 4.2.4 risk control 1. According to the results of risk assessment, implement the selected risk control measures; 10 8 2. Files shall be established for projects identified as major hidden dangers; 5 5 3. Publicize and train the evaluation results to employees. 5 4 4.2.5 Risk information update 1. Risk assessment should be continuously organized to identify risks and hidden dangers related to production and business activities; 4 4 2. Regularly review or check the risk control results; 4 4 3. When an accident or change occurs, risk assessment shall be conducted in time. Major hazard sources 1. Establish a management system for major hazard sources and determine the major hazard sources of enterprises; 4 2. Major hazard sources shall be registered and filed, and shall be inspected, evaluated and monitored regularly; 4.3. Make emergency plans and inform employees and relevant personnel of the emergency measures to be taken in case of emergency; 4. Report the major hazard sources and related safety measures and emergency measures of this unit to the local safety production supervision and management department and relevant departments for the record; 4 5. The protective distance between the newly-built enterprise and the surrounding storage facilities that constitute major hazard sources shall conform to the national standards or relevant regulations. If the protection distance between the old enterprises and the surrounding areas does not meet the national standards, practical preventive measures should be taken and rectification should be carried out within the prescribed time limit. 4.3 Laws, regulations and management system (100) (self-assessment/assessment score) The assessment elements shall be scored according to the facts. Note: 4.3. 1 laws and regulations 1. Establish a management system to identify and obtain applicable safety laws, regulations, standards and other requirements; 4.2. Define the responsible department and the channels, methods and opportunities for obtaining, and identify and obtain the applicable safety laws, regulations, standards and other requirements in a timely manner; 4 3. Update regularly; 4.4. Timely publicize and train employees; 4 5. Communicate it to relevant parties in time. 4.4.3.2 compliance assessment 1. Regularly evaluate the compliance of applicable safety laws, regulations, standards and other requirements; 10 2. Put an end to illegal phenomena and behaviors. 5 4.3.3 Rules and regulations on production safety 1. Formulate and improve the rules and regulations for safe production; 15 2. Distribution to relevant posts. 10 4.3.4 safety operation regulations 1. According to the characteristics of production process, technology and equipment and the dangers of raw materials, auxiliary materials and products, formulate post safety operation procedures; 15 2. Distribution to relevant posts. 10 4.3.5 revision shall specify the time and frequency of reviewing and revising the safety production rules and regulations and safety operation procedures, and review and revise them regularly. 15 4.4 safety training and education (100) (self-assessment/assessment score) should be scored, but the number of items is not satisfied. Note 4.4. 1 training and education of managers 1. The main person in charge of the enterprise and the safety production management personnel shall be qualified by the relevant competent departments before taking up their posts; 8.2. Safety training and education for other management personnel (including the heads of functional departments and grass-roots units) and professional engineers and technicians shall be organized and implemented by the personnel and education departments of the enterprise in conjunction with the safety production management departments at all levels according to the management authority of cadres, and they can only serve after passing the examination; 8 3. The training content meets the requirements of this specification. 4 4.4.2 Staff training and education 1. Carry out basic skills training and safety training and education for employees, and they can only take up their posts after passing the examination; 8.2. Special operations personnel must receive special safety operation training in accordance with the relevant provisions of the state, obtain the qualification certificate for special operations, and participate in the second interview as required; 4.3. Conduct relevant safety knowledge training for drivers, crew members, loading and unloading management personnel and escorts engaged in the transportation of dangerous chemicals; Drivers, crew members, loading and unloading management personnel and escorts must pass the examination by the transportation department of the municipal people's government with districts where they are located (the crew members have passed the examination by the maritime administrative agency) and obtain qualification certificates before they can take up their posts; 5 4. Before the new process, new technology, new device and new product are put into production, the competent department shall organize the preparation of new safety operation procedures and conduct special training. Relevant personnel can only operate at their posts after passing the examination. 3 4.4.3 Training and education for new employees 1. Train and educate new employees in factories, workshops and safety teams; 10 2. The contents and time of training and education for factories, workshops and safety teams shall meet the requirements of this specification. 10 4.4.4 Training and education of other personnel 1. Those who change jobs, are laid off and re-employed, and have left their posts for more than six months should be trained and educated in workshops and safety teams, and can only engage in new jobs after passing the examination; 4 2. Conduct safety training and education on safety regulations and safety precautions for foreign tourists and students; 2.3. Carry out safety training and education for workers from foreign construction units, and issue a factory entry certificate after passing the examination. Before entering the job site, the subordinate units of the job site shall conduct safety training and education. 4 4.4.5 Daily safety education 1. Carry out safety team activities; 6. 2. The activities of the security team should be content and recorded; Enterprise managers and safety officers shall check and sign the safety activity records; 4 3. Managers at all levels of the enterprise should regularly participate in safety group activities; 4 4. The enterprise safety production management department shall, in combination with the actual production of the safety team, formulate the activity plan of the safety team, and stipulate the form, content and requirements of the activity. 6 4.4.6 Training and Education Management 1. Regularly identify the needs of safety training and education, and formulate and implement safety training and education plans; 2.2. Establish employee safety training and education files and make safety training and education records; 2 3. Record the change of the plan; 2 4. The competent department of safety training and education should evaluate the training effect; 2 5. Managers at all levels of enterprises should provide corresponding resources for safety training and education. 2 4.5 The assessment content of production facilities (100) (self-assessment/assessment score) should be scored. The actual score does not match the number of items. Note 4.5. 1 Construction of production facilities 1. The construction of production facilities should comply with the national "three simultaneities" regulations; 5 2. The enterprise shall implement standardized management in accordance with the relevant provisions of the state in six stages: project proposal, feasibility study report, preliminary design, overall construction plan, confirmation of safety conditions before construction and completion acceptance; 10 3. The change management system should be strictly implemented, the change procedures should be fulfilled, and the whole process risk management should be carried out for the change; 5 4. Actively adopt advanced, safe and reliable new technologies, new processes, new equipment and new materials, and organize the research and development of safe production technologies. 5 4.5.2 Management of production facilities 1. Formulate the safety management system of production facilities; 3.2. Establish a production facility account; 3 3. All kinds of safety facilities should be managed by special personnel, regularly checked and maintained, and implemented to people. Safety facilities should be included in the equipment maintenance plan and maintained regularly. Safety facilities shall not be dismantled, misappropriated or abandoned at will. If it needs to be removed due to maintenance, it should be restored immediately after the maintenance; 5.4. According to the types and characteristics of hazardous chemicals, set up corresponding safety facilities and equipment in workshops, warehouses and other workplaces, and maintain them in accordance with national standards and relevant state regulations to ensure that they meet the requirements of safe operation; 6.5. Establish special equipment account and files, conduct regular inspection and complete certificates. Operators of special equipment shall hold relevant certificates; 8 6. Formulate the management system of monitoring and measuring equipment, establish a monitoring and measuring equipment account, conduct calibration and maintenance on a regular basis, and keep records of calibration and maintenance activities. 5 4.5.3 Key devices and components 1. Formulate the safety management system of key devices and key parts, and implement the safety management mechanism of fixed-point contracting by management personnel; 4.2. The contractor is responsible for the safety supervision and guidance of key devices and key parts, the contents of which meet the requirements of this specification, and conducts safety activities to the contractor at least once a month; 4.3. The Safety Production Management Department shall assess and publish the contractor's contracting in place once every quarter; 4. Establish a written report system for the archives and safety inspection of key devices and key parts, and conduct regular supervision or inspection; 4 5. Make emergency plans for key devices and key parts, and practice at least once every six months. 4 4.5.4 Inspection and maintenance 1. Establish a management system for safety inspection and maintenance of production facilities, and specify the timing and frequency of inspection and maintenance; 3 2. Make a maintenance plan; 2.3. Before maintenance, the maintenance operation shall be assessed for risk and effective measures shall be taken to control the risk; 5. 4. Conduct safety management on the maintenance operation site. 5 4.5.5 Demolition and scrapping 1. Establish a safe dismantling and scrapping system for production facilities; 2.2. Conduct risk assessment on the demolition operation, and formulate the demolition plan or scheme; 4 3. All the dismantled containers, equipment and pipelines still contain dangerous chemicals, which should be cleaned first, and can only be scrapped after passing the inspection. 4.6 Safety production (100) (self-assessment/assessment score) assessment content should be scored realistically. Note: 4.6. 1 Work Permit Management shall be carried out for hot work, confined space work, ground breaking work, temporary electricity utilization work and aerial work, and strict examination and approval procedures shall be implemented. 4.6.2 Warning sign 1. Posting warning signs and billboards at appropriate positions in inflammable, explosive, toxic and harmful places; 5 2. Enterprises that produce occupational hazards shall set up bulletin boards in eye-catching positions to announce rules and regulations, operating procedures, emergency rescue measures for occupational hazards and detection results of occupational hazards in workplaces; 2.3. Set warning signs and warning instructions in the eye-catching position of posts that may cause serious occupational hazards to inform the types, consequences, prevention and emergency treatment measures of occupational hazards; 3.4. Set warning areas and warning signs at inspection, maintenance, construction, hoisting and other work sites. 5 4.6.3 Direct operation link 1. Conduct risk analysis on direct operation links such as hot work, confined space operation, temporary power operation, aerial work, lifting operation, ground breaking operation, construction operation and high temperature operation, formulate control measures, equip and use safety protection articles, and equip monitoring personnel; 15 2. Conduct safety management on the contractor's construction site, and put forward rectification requirements when problems are found; 5 3. Formulate and implement strict safety management system for storage, warehousing and transportation of dangerous chemicals, standardize operation behavior and reduce accidents. 5 contractors and suppliers 1. Establish a contractor management system to manage the contractor's pre-qualification, selection, pre-construction preparation, operation process supervision, performance evaluation and update; Establish the list and files of qualified contractors; 10 2. Establish a supplier management system, formulate pre-qualification, selection and updating standards, and often identify risks related to procurement. 5 4.6.5 Change 1. Establish a change management system to control permanent or temporary changes in personnel, management, technology and facilities in a planned way; 5 2. The implementation of the change shall be subject to the approval and acceptance procedures; 8 3. Analyze and control the change process and risks arising from the change. 7 4.7 Notification of product safety and hazards (100) (self-assessment/assessment score) The assessment elements shall be scored according to the actual score. Note: 4.7. 1 Chemical Archives Conduct a general survey of all chemicals (including products, raw materials and intermediates) that may come into contact with and produce, and establish chemical archives. 20 4.7.2 Classification of Chemicals Classify its products and all intermediate products, and import the classification results into the chemical archives; 10 4.7.3 chemical safety technical specifications and safety labels 1. Preparation of safety technical specifications and safety labels for hazardous chemicals; 15 2. When purchasing dangerous chemicals, ask for safety technical specifications and safety labels, and do not buy dangerous chemicals without safety technical specifications and safety labels. 5 4.7.4 Chemical accident emergency consultation service telephone number 1. Set up a 24-hour emergency consultation service fixed telephone with professionals on duty; 10 Only one item of this element is selected as the evaluation standard. 2. If there is no condition to set up a telephone, a professional emergency agency for hazardous chemicals shall be entrusted as an emergency agency. 10 4.7.5 the registration of hazardous chemicals shall be carried out in accordance with the requirements of the management measures for the registration of hazardous chemicals. 20 4.7.6 Hazard notification shall be publicized to employees and related parties in an appropriate and effective way, so that they can understand the characteristics of hazardous chemicals in the production process of enterprises and the preventive and emergency treatment measures, so as to reduce or eliminate the harmful consequences. 20 4.8 Occupational hazards (100) (self-assessment/assessment score) should be scored. The number of projects does not meet the requirements. Note 4.8. 1 If there are occupational hazards listed in the list of statutory occupational diseases in the occupational hazard declaration, it shall timely and truthfully report to the local safety production supervision and management department and accept its supervision. Workplace management 1. Take the occupational hazard management measures specified in this Code; 10 2. Ensure that the workplace where toxic substances are used is separated from the living area, and the workplace cannot be inhabited; Hazardous operations are separated from harmless operations, and toxic workplaces are isolated from other workplaces; 10 3. Set up warning signs, alarm facilities, washing facilities, special counters for protective first-aid articles, emergency evacuation passages and necessary safe-haven areas in toxic and harmful workplaces where acute occupational injuries may occur, and check and record them regularly; 10 4. establish a detection system for occupational hazard factors in production and workplace; 5.5. Detect the occupational hazards in the workplace, set up a notice board at the detection point to inform, and store it in the occupational health file. 15 4.8.3 labor protection articles 1. According to the types and intensity of exposure hazards, provide employees with personal protective equipment and appliances that meet national standards or industry standards, and supervise and educate employees to wear and use them according to the rules of use; 10 2. All kinds of protective equipment should be stored in a safe and convenient place, and a special person should be responsible for the custody, calibration and maintenance regularly. After each calibration, it should be recorded or sealed, and the person in charge should check it frequently; 5.3. Establish the management account of occupational health protection facilities and personal protective equipment, strengthen the inspection and supervision of the use of labor protective equipment, and those who do not use labor protective equipment according to regulations shall not work at their posts. 10 4.9 accident and emergency (100) (self-assessment/assessment score) should be scored. The unqualified number is 4.9. 1. Accident report 1. Clarify the accident reporting system and procedures; 5 2. After receiving the accident report, the person in charge of the unit shall take effective measures quickly to organize rescue to prevent the accident from expanding and reduce casualties and property losses; 3 in accordance with the relevant provisions of the state, immediately and truthfully report to the local production safety supervision and management departments. 5 4.9.2 Emergency rescue 1. After a production safety accident occurs, an emergency rescue plan should be quickly launched, actively rescued and properly handled to prevent the accident from expanding. In the event of a major accident, the person in charge of the enterprise shall directly command, and the departments of safety technology, equipment power, production, fire protection and security shall assist in the on-site rescue and alert work to protect the scene of the accident; 10 2. In the accident or fire scene where a large number of harmful substances are leaked, a warning line must be set up. Rescue workers should wear protective equipment, and those who are poisoned, burned or scalded should be rescued in time. 10 4.9.3 accident investigation and handling 1. Clarify the ability requirements, responsibilities and powers of accident investigators; 5 2. Handle according to the principle of "four don't let go"; 5 3. Write accident investigation report, analyze the accident and put forward preventive measures; 5 4. Establish an accident account. 5 4.9.4 Emergency command system 1. Establish an emergency command system and implement hierarchical management; 5 2. Clear the responsibilities of emergency command system. 5 4.9.5 Emergency rescue equipment 1. In accordance with the relevant provisions of the state, equipped with adequate emergency rescue equipment, and keep it in good condition; 5 2. Establish emergency communication network to ensure the smooth flow of emergency communication network; 5 3. Toxic and harmful posts are equipped with rescue equipment cabinets, necessary protective rescue equipment are placed, and they are regularly maintained to ensure that they are in a normal state. 5 4.9.6 Emergency rescue plan and drill 1. According to the requirements of Guidelines for Preparing Emergency Rescue Plans for Hazardous Chemical Accidents (unit edition) and the results of risk assessment, formulate emergency rescue plans for potential incidents and unexpected accidents; 8 2. Organize employees to carry out emergency rescue plan training, conduct drills regularly, evaluate the effect of drills, and review the adequacy and effectiveness of emergency rescue plans; 5 3. Regularly review the emergency rescue plan, especially after potential incidents and accidents; 4. Report the emergency rescue plan to the local safety production supervision and management department and relevant departments for the record, and notify the local emergency cooperation unit. 3 4. 10 inspection and performance appraisal (100) (self-evaluation/assessment score) The assessment elements should be scored, and the number of nonconformities should be scored. Note 4. 10. 1 safety inspection 1. Having clear objectives, requirements, contents and specific plans; 5 2. Make a safety checklist in various forms of safety inspection. 15 4. 10.2 form and content of safety inspection 1. Regular or irregular comprehensive inspection, professional inspection, seasonal inspection and daily inspection, and meet the inspection frequency specified in this specification; 10 2. Check one by one according to the corresponding safety checklist and link it with the responsibility system. 15 4. 10.3 hidden dangers rectification 1. Analyze the causes of hidden dangers found in various safety inspections, formulate rectification measures and rectify them in time to verify the rectification situation; 10 2. For the hidden dangers of accidents, the Notice of Hidden Dangers Rectification should be issued to achieve "four determinations"; 10 3. In addition to taking effective preventive measures, major accidents that the enterprise is unable to solve should also be reported in writing to the directly competent department of the enterprise and the local government; 3 4. For major hidden dangers that do not meet the rectification conditions, emergency preventive measures must be taken and incorporated into the plan to solve or stop production within a time limit; 4 5. Inspection institutions and personnel at all levels should report the hidden dangers and rectification to the competent department at the next higher level, and the major hidden dangers and rectification shall be summarized and filed by the safety technology department. 3 4. 10.4 Performance appraisal Establish a performance appraisal system, conduct a comprehensive assessment of safety standardization at least once a year, put forward plans and measures to further improve safety standardization, continuously improve safety management performance, and realize a long-term mechanism for safety production. 25