Xiao Mo sesame oil is now mainly distributed in Henan and Hebei provinces of China.
Small ground sesame oil also has its unique health care function. The introduction of sesame in Compendium of Materia Medica is "benefiting qi and promoting granulation, filling brain marrow, keeping fit for a long time, strengthening bones and muscles, clearing eyes and ears, resisting hunger and thirst, and prolonging life". Make "white hair turn black" and "get rid of all chronic diseases ..."
According to the scientific analysis of nutritionists, sesame is rich in nutrients needed by human body, which can really delay people's aging and beauty. Eating sesame oil has obvious effects on protecting blood vessels, relaxing bowels, relieving cough and alcohol and tobacco poisoning, protecting voice and treating rhinitis.
Some nutritionists believe that ground sesame oil should be one of the best table flavors for middle-aged and elderly people.
First of all, the rich aroma of sesame oil can not only stimulate the appetite of middle-aged and elderly people whose digestive function has been weakened, but also facilitate the absorption of nutrients. The digestion and absorption rate of sesame oil itself is also very high, reaching 98%. Sesame oil contains a lot of oil, which has a good laxative effect and a certain preventive effect and curative effect on constipation.
Secondly, sesame oil has a good effect of softening blood vessels and maintaining blood vessel elasticity. Its rich vitamin E is beneficial to maintain the integrity and normal function of cell membrane and reduce the accumulation of lipids in the body.
Thirdly, lecithin in sesame oil can not only moisturize the skin, but also remove spots, especially senile spots.
Finally, the long-term use of sesame oil by middle-aged and elderly people can also prevent hair loss and premature gray hair; Especially black sesame oil. For middle-aged people with atrophied gums, especially those who have the habit of smoking and drinking, long-term use of sesame oil can protect gums and mouth.
Working instruction for traditional small sesame oil grinding
(Production process flow chart and key control points) Raw material cleaning and rinsing-seed frying-smoke cooling-receiving and cleaning-soy sauce grinding-slurry stirring-automatic dewatering-crude oil precipitation-filtering refined oil-filtering and filling.
Among them: (1) seed frying: put the rinsed sesame seeds into a preheated rotating wok and stir fry, first with strong fire and then with low fire, so that they are not burnt or pasty, and cook evenly for about 45 minutes until the sesame meat turns dark red; (See the work instruction for details of key control points)
(2) Stir the sauce and oil: mix the sauce and water in proportion. According to the unified proportion of the company, every 100 kg of sauce should be mixed with 60 kg of boiling water, and every 200 kg of sauce should be mixed with 120 kg of boiling water. After the sauce is mixed with water, start the automatic oil shaker, stop stirring the oil after 30-40 minutes, and start the first large-scale oil extraction. (See Operation Instruction for Critical Control Points for details)
Specific operation steps of the Operation Instruction for Impurity Removal and Rinsing of Raw Materials: 1 Open the packaging bag of each batch of raw materials in the raw material warehouse to see if there is moth or mildew;
2. If it is good, it can be issued; Otherwise, it shall be handled according to the nonconforming product management system to ensure that each batch of raw materials is qualified;
3. Put the qualified raw materials into the automatic feed inlet;
4, each feeding shall not exceed150kg (depending on the wok model);
5. Open the water pipe and drain the water into the automatic washing machine;
6. Turn on the power automatic material absorption and impurity removal machine, and the automatic water washing machine will start at the same time; Leling Guangqingshi Mill provides complete sets of equipment.
7. Wet and dry the rinsed sesame seeds in a water filter (summer 1 hour, winter 1.5 hour) to ensure that the sesame seeds are slightly dry and loose, and then they can become qualified semi-finished products.
Specific operation steps of the work instruction for critical control point (seed frying): 1. The oven in the baking workshop is preheated for about 10 minute, and the temperature reaches about 50℃;
2. The dried semi-finished products in the rinsing workshop are automatically fed by the automatic material suction and impurity removal machine, and the semi-finished products are sent to the wok through the pipeline;
3. Each frying time shall not exceed 150kg (depending on the frying pan model);
4. 150 kg of sesame seeds into the pot, the fire lasted for about 40 minutes. Take out a small amount of sesame seeds and see if you can crush them by hand for testing. Generally, frying for another 20 minutes can reach the smoking standard;
5, fried sesame seeds, full of black gas;
6. After frying for 60 minutes, you can spray water and smoke, and then continue to dry for 30 minutes with low fire, and then you can go out of the pot and enter the automatic cooler.
The specific operation steps of flue gas cooling operation are: 1, turn on the power supply of the cooler one minute in advance and start the cooler;
2. The fried sesame seeds automatically enter the cooler and are discharged with the rotation of the frying pan, and then gradually enter the cooler to directly blow off dust and impurities. As impurities enter the sewer, sesame seeds are cooled in the cooling main road, and then automatically discharged to the automatic impurity removal collector in the sauce mill workshop and put into the hopper;
3. Turn off the power supply after cooling.
The specific operation steps of the sauce grinding operation instruction are as follows: 1. Feeding 1. The semi-finished products cooled and smoked in the smoking workshop are received into the storage barrel by an automatic material suction and impurity removal machine; 2. Add sesame seeds to each stone mill through an automatic filler.
2. Grinding sauce 1, and turning on the power supply to start the stone mill; 2. Add the materials into the hopper through the feeder (blocking cannot be avoided for a long time, and the stone mill can't be forgotten to idle when feeding); 3. According to the rotating speed of each stone mill, continuous feeding is carried out under the sauce. Leling Guangqingshi Mill provides complete sets of equipment.
3. The running time of the stone mill is 1. Generally, each stone mill will heat up after running for 2 to 2.5 hours and should stop running; 2, stone mill stop running for 2 hours to 3 hours cooling rear can continue to run. 4. Sauce 1, one stainless steel receiving barrel in front of the discharge port of each running stone mill; 2. Fill it up and then transport it to the oil blending workshop.
Operating instructions for critical control points (mixing oil for sauce): 1. Pour the sauce into the shaker, and at the same time, pour the boiling water at 100℃ in time;
2. Stir the sauce with 60 kg boiling water per 100 kg (the mixing ratio should be determined according to the oil yield of sesame seeds, and water should be added in three times, with 60% of the total water for the first time, 30% for the second time and10% for the third time);
3. Mix the sauce with water, start the automatic oil shaker and start the oil stirring program;
4. Because the automatic oil stirring can't reach the bottom of the pot, it is necessary to manually stir the bottom of the pot back and forth for about 5 minutes when running for 10 minutes, and then manually stir for about 2 minutes after 10 minutes, and stop stirring the oil for about 10 minutes;
5. Stop oil stirring after 30-40 minutes of automatic oil stirring, and manually start the first large-scale oil pumping;
6. After the first pumping, the vibrating screen enters the second vibrating screen program; Leling Guangqingshi Mill provides complete sets of equipment.
7. Since two-thirds of the oil has been removed in the first deoiling, the remaining one-third of the oil gradually comes out after shaking for 2 hours, and the oil can be manually deoiled at any time.
Crude oil precipitation operation description specific operation steps: 1. After the automatic oil dehydrator is drained, it is transported to the crude oil tank through the pipeline;
2. The temperature is controlled at 25℃ for 3-4 days in summer and about 5-6 days in winter, and the product is conveyed to the refined oil tank through the first-stage filter in the pipeline;
3. The product oil tank is transported to the 0.3-ton stainless steel pressure tank through the pipeline, and then transported to the filling workshop through the secondary filter through the pipeline.
The specific operation steps of the bottle washing operation instruction are: 1. According to the next day's task, collect enough bottles from the auxiliary materials warehouse and check whether they are qualified by light inspection. Unqualified products shall be returned to the warehouse, which shall be treated as unqualified products and put in the place to be washed after being qualified;
2. Take the bottle out of the place to be washed and put it on the bottle washing machine, put it on the conveyor belt from the left, take it out from the exit on the right, and put it face down in the plastic basket to dry the water;
3. Put the plastic basket filled with bottles on a stainless steel shelf and dry it in water;
4. Light check the dried bottle again to see if it is qualified. Unqualified bottles are still returned to the warehouse, and qualified bottles are put in the waiting area for temporary storage;
5. Visually check whether the bottle is qualified when filling, and put it directly on the conveyor belt after it is qualified.
The specific steps for filling in the operating instructions are: 1. The filling workshop receives qualified bottle caps and rubber caps and puts them into running water or designated locations;
2. The bottle washing workshop has prepared enough bottles;
3. The filling workshop has known the capacity and quantity of the filled products;
4. Start the filling line;
5. Set the product filling quantity and assembly line speed on the microcomputer of the filling line, and start the rubber cap shrinking machine for preheating to achieve the shrinking effect;
6, after the completion of the preparation work, began to put the bottle filling;
7. For the bottle filled with sesame oil from the filling machine, manually press the cap at the capping position, and manually press the cap at the rubber capping position to reach the shrinking position. After passing through the shrinking machine, the filling workshop completes the filling capping, rubber capping and shrinking processes and enters the packaging workshop.
Specific operation steps of packaging operation instruction: 1. The bottle receiver will collect the semi-finished products transported from the filling workshop to the packaging workshop and put them on the platform for inspection;
2. Turn on the light to check whether the bottle is damaged and whether there are sundries or other impurities in the oil. After ensuring that it is qualified, put it on the workbench for labeling;
3. Labeling shall be based on labels of corresponding specifications used in different specifications. The label is divided into front and back, with the height standard of the side ellipse, and the label on the back is slightly lower than the front;
4. Place the label in the area to be coded;
5. Set up an automatic coding machine and set up a company standard coding program on the microcomputer;
6. There is a special area on the back label of each bottle for coding;
7. The sprayed product can be put into the box on the packaging workbench, filled and pushed to the box sealing machine along the slideway. After automatic sealing, the products are coded on the wooden pallet in the designated finished product area, and transported to the finished product warehouse after inspection.
The specific operation steps of the finished product warehousing operation instruction: 1. The warehouse keeper will file and store the finished products that have passed the sampling inspection according to the category and storage time;
2. Before the finished products are put into storage, the labels on the outer packaging should be checked. After the acceptance, the storekeeper must check the specifications, quantity and storage time of the finished products one by one, sign for confirmation, and fill in the receipt document.
3. If the finished product is found to be deteriorated, damp, damaged, etc. , the keeper shall promptly notify the relevant leaders (if necessary, keep the site) for processing;
4. The Quality Assurance Department and the Production Department are responsible for supervising and guiding the warehousing process of raw and auxiliary materials, and are solely responsible for this quality link;
5. The warehouse staff should keep the warehouse clean, take measures to prevent rats from raising poultry (cats), check whether the "fly-sucking lamp" works normally every day, pay attention to closing the doors and windows, and close the screen window when ventilated. Each batch of goods should be stacked on pallets, and it is required to leave the ground and walls when stacking. Be careful not to pile the goods too high and there is a danger of collapse.
6. The warehouse keeper should pay attention to the warehousing date of finished products, and require the products that have been warehousing first to be delivered from the warehouse.