(a), check the vehicle

1. Before and after forklift operation, check the appearance and add fuel, lubricating oil and cooling water.

2. Check the starting, running and braking performance.

3. Check whether the lighting and sound signals are complete and effective.

4. Check whether the pressure and temperature during the operation of the forklift are normal.

5. After the forklift is running, check the external leakage and replace the seal in time.

(2) Start

1. Before starting, observe the surroundings, and after confirming that there are no obstacles that hinder driving safety, whistle before starting.

2. For vehicles using pneumatic braking, the reading of the brake barometer must reach the specified value before starting.

3. When the forklift truck starts loading, the driver should first confirm that the loaded goods are stable and reliable.

4. Start slowly and slowly.

(3) Driving

1. When driving, the height between the bottom of the fork and the ground should be kept at 300 ~ 400 mm, and the gantry should lean backwards.

Don't lift the forklift too high when driving. Pay attention to whether there are obstacles in the air when entering or leaving the job site or on the way. When carrying goods, if the fork rises too high, it will increase the height of the overall center of gravity of the forklift and affect the stability of the forklift.

3. After unloading, drop the fork to the normal driving position before driving.

4. When turning, if there are pedestrians or vehicles nearby, you should signal first, and it is forbidden to turn sharply at high speed. A sharp turn at high speed will cause the vehicle to lose its lateral stability and turn over.

5. When the diesel forklift goes downhill, it is forbidden to stall and slide.

6. When handling goods under special circumstances, it is forbidden to brake suddenly.

7. When the load travels over 7 and goes up and down at a speed higher than the first gear, the brake shall not be used unless there are special circumstances.

8. Forklift trucks must follow the traffic rules in the factory and keep a safe distance from the vehicles in front.

9. When the forklift is driving, the load must be at the lowest position that does not hinder the driving, and the gantry should be tilted back appropriately. The load shall not be increased except when stacking or loading. When carrying a huge object, the object blocks the driver's line of sight, and the forklift should reverse.

10. The forklift is controlled by the rear wheel, so you must always pay attention to the swing behind the car to avoid the phenomenon that novices often turn too fast when driving.

1 1. It is forbidden to turn on the ramp or drive across the ramp.

(4) Loading and unloading

1. When the goods are forked, the distance between the two forks should be adjusted according to the needs, so that the load of the forks is balanced and not skewed. One side of the goods should be attached to the fixed frame, and the weight of the fork should meet the requirements of the load center curve mark.

2. The load height shall not block the sight of the pilot.

3. In the process of loading and unloading goods, the forklift must be braked by a brake.

When the fork approaches or exits the goods, the speed should be slow and steady. Pay attention to the wheel not to crush the cargo pad wood, so as to avoid the crushed object stretching and hurting people.

5. When forking goods, the fork should be as deep as possible under the goods, and pay attention to the fact that the fork tip cannot touch other goods or objects. The minimum back inclination angle of gantry should be adopted to stabilize the load, so as to avoid sliding backwards after the load. When reducing the load, the gantry can lean forward a little, which is convenient for placing the load and pulling the fork.

6. It is forbidden to fork goods at high speed, and it is forbidden to hit hard objects with fork heads.

7. Forklift operations prohibit personnel from standing on the forklift.

8. Forklift fork frame operation, it is forbidden to stand around the fork frame, in order to avoid the collapse of goods.

9. Forklift personnel are prohibited from engaging in aerial work to avoid falling accidents.

10. It is not allowed to use braking inertia to slide objects.

1 1. Single fork operation is prohibited.

12. Overload operation is prohibited.

Safety operation rules and technology of forklift truck

1. When cross-loading items, the weight of the loaded items should be within the allowable load range of the machine. When the weight of the object is unknown, the object should be forked up to 100mm from the ground, and the stability of the machine should be checked before transportation.

2. When installing the fork, the object should be close to the landing gear, and its center of gravity should be in the middle of the landing gear, and it can be lifted only after it is confirmed.

3. After the object is lifted off the ground, the landing gear should lean back before driving.

4. Start smoothly. When changing the front and rear directions, it can only be done after the machinery stops.

5. Forklift trucks should slow down when turning, retreating, driving in narrow passages and uneven roads, or at intersections and approaching goods. Emergency braking should not be used unless in an emergency.

6. When two forklifts load and unload a truck at the same time, there should be special personnel to command and contact to ensure safe operation.

7. Don't work with a fork, and don't lift or pull goods with a fork.

8. When forking fragile, expensive or unstable goods, the forklift should be reinforced with safety ropes. When necessary, the driver should be instructed by a special person before driving.

9. Forklift trucks driven by internal combustion engines should have good ventilation facilities when they are put into storage. It is forbidden to work in inflammable and explosive warehouses.

10. It is forbidden to carry people on the fork. No one is allowed to enter the cab or take it outside except the designated operator.

1 1. After the operation, the forklift should be parked in a flat and solid place, so that the fork will land and the wheels will brake.

12. When performing maintenance and overhaul under the vehicle, turn off the internal combustion engine, tighten the handbrake and tighten the wheel A..

13. When the vehicle needs to be tested after repair, it should be driven by qualified personnel, and it is not allowed to carry people or goods. When the road test is needed, the test license issued by the traffic management department shall be hung.

14. When parking on a ramp, reverse gear should be engaged for downhill parking, and first gear should be engaged for uphill parking, and the tires should be plugged with a triangular wedge.

Forklift truck safety operation procedures

According to the Law of People's Republic of China (PRC) on Work Safety, Regulations on Quality Supervision and Safety Supervision of Special Equipment, Regulations on Safety Management of Motor Vehicles in Factories, Regulations on Registration and Use of Special Equipment and Regulations on Management of Motor Vehicle Drivers in Enterprises, the following operating procedures are formulated in combination with the actual situation. All employees are required to strictly abide by the relevant national laws and regulations and the scope and methods of use of various facilities and equipment.

In order to strengthen the safety of forklift operation, this safety regulation is formulated.

1, personnel

1. 1. Forklift drivers must undergo professional training, pass the examination by the safety production supervision department, obtain a special operation certificate, and be approved by the company before driving. It is strictly forbidden to operate without a license.

1.2, it is forbidden to drink and drive, and it is forbidden to eat, chat, talk on the mobile phone or talk on the intercom while driving.

Step 2 start

2. 1. Before starting the vehicle, check the starting, audio signal, battery circuit, operation, braking performance, front fork and tires to make them in good condition.

2.2, when there is a mechanical problem, can't repair. Shut down the forklift and notify the mechanic.

2.3. When starting, check whether there are people and obstacles around, and then honk to start.

2.4 When the forklift truck starts loading, the driver should first confirm that the loaded goods are stable and reliable. Start slowly and slowly.

Step 3 drive

3. 1 When the forklift is driving, no one is allowed to get on or off, and no one is allowed to stand on the fork. When forklift assistants really need to work, they should be equipped with a special hanging basket for forklift trucks, and the forks should be inserted into the special fixing grooves below the hanging basket.

3. 1. 1. Personnel working in the hanging cage: no more than 2 people, they must wear safety helmets and safety belts, and all tools are packed in tool bags to avoid falling.

3. 1.2. During the aerial work of the hanging cage, the forklift driver:

3. 1.2. 1. If aerial work is basically harmless work such as inventory and labeling, forklift drivers should not leave the forklift in order to provide timely assistance;

3. 1.2.2. If metal tools are needed to repair lamps and pipes, forklift drivers can choose to wear safety helmets and sit in the cab for assistance; You can also choose to leave the forklift cab and wear a safety helmet within 8~ 10 meters around the forklift for safety monitoring, reminding pedestrians to bypass and warning irrelevant personnel not to operate the forklift.

3. 1.2.3 The forklift can only move when the safety frame is placed below 2m.

3.2, in addition to loading and unloading goods, must drive on the right;

3.3. The fork is 50-150 mm off the ground when it is empty; When handling goods, the height of the goods from the ground shall not be greater than 500 mm, and the lifting gantry shall be tilted backwards to the limit.

3.4. In case of someone in front, honk the horn to remind the driving route;

3.5. Keep a safe distance between three forklifts and other forklifts, unless the forklifts meet;

3.6, at intersections or narrow intersections, should be careful to slow down, and horn ready to stop at any time;

3.7, in and out of the job site or driving on the road, pay attention to the presence of obstacles above the collision. Don't turn sharply or brake suddenly in non-emergency situations;

3.8. When driving on a ramp,

3.8. 1 Go uphill and downhill. C if you drive uphill, you need to go backwards when you go uphill, and the fork will go forward when you go downhill. So the center of gravity will fall on the front wheel.

3.8.2 Up and down gradient c when loading goods. If goods are loaded on a slope, the fork must go uphill and go downhill. In this way, the center of gravity will also fall on the front wheel, and it is not allowed to turn around on the slope under any circumstances;

3.9. Forklift trucks are not allowed to overtake in principle, but if they want to overtake, they should slow down and honk their horns, and pay attention to observation to prevent the car from suddenly starting or someone jumping off.

4. Homework

4. 1. Overloading and unbalanced driving are strictly prohibited.

4.2. When loading and unloading goods, that is, from the beginning of load-bearing of the fork to the stable load-bearing and from the stable load-bearing to the beginning of load-bearing, the brake must be started.

4.3, the operation speed should be slow, it is forbidden to impact the loaded goods.

4.4, abide by the "seven noes"

4.4. 1 It is forbidden to lift the goods for long-distance driving (the height exceeds 500mm).

4.4.2 Forks are not allowed to overturn pallets or unload goods by braking inertia.

4.4.3 It is forbidden to shovel and transport dangerous goods directly.

4.4.4 Single fork operation is not allowed.

4.4.5 It is forbidden to use inertia to load and unload goods.

4.4.6 Forks are not allowed to lead people to work. After the fork is raised, it is forbidden to stand under the fork for maintenance.

4.4.7 Forklift trucks are not allowed to tow other vehicles. If it is really necessary to use a forklift for traction, it must be approved by the director of the administrative group.

4.5 It is forbidden to hang the goods in the air after parking. After unloading, lower the fork to the normal driving position before driving.

4.6 When the goods are loaded into the forks, the weight of the goods shall be shared equally by the two forks. The goods should not be skewed, and one side of the goods should be stuck on the shelf. Small items should be put into the collection box (board) to prevent falling. The goods loaded on the forklift shall not obstruct the driver's sight. If it obstructs the driver's vision, you should back up and drive slowly. If you encounter a slope, you shouldn't reverse the car. There should be a person there to direct the forklift forward.

4.7. When the fork approaches or recovers the goods, the speed should be slow and steady. Be careful that the wheels do not crush the goods, skids (pallets) and forks, and do not scratch the goods support personnel.

4.8. When the forklift is lifting or driving, it is forbidden for anyone to stand on the fork to take things or play a balancing role. When forklift forks are lifted, no one is allowed within the radius of 1 m.

4.9 When transporting goods that affect the line of sight or goods that are easy to slide, you should reverse the car and drive at a low speed.

4. 10. Before loading the goods into the container truck, it is necessary to observe whether the container truck is close to the delivery platform, whether the wheels of the truck are properly cushioned with triangular wood as required, and whether there are people in the carriage. Estimate the bearing capacity of the truck and the inclination of the truck and pedal, and then load and unload it after confirming safety.

4. 1 1, articles and facilities found or damaged shall be reported truthfully.

4. 12. In order to protect the driver, the forklift is equipped with a high-altitude protection device. The driver's body should be protected, including his hands and feet.

Step 5 stop the car

5. 1. Try to avoid stopping on the slope. If it is inevitable, plug the wheels with other reliable objects, tighten the handbrake and turn off the engine. When parking, lower the fork to the lowest position, and then tighten the brake to cut off the circuit. Parking is not allowed on roads with longitudinal slopes greater than 5%.

5.2. Forklift trucks can't stop beside emergency passages, entrances and exits, and fire control facilities.

5.3 When the forklift is not used temporarily, turn off the power supply and pull down the brake.

Step 6 charge

6. 1. When using the charger, please select the charger matched with the forklift and handle it with care.

6.2. After charging, turn off the power first, then pull out the plug of the charger and hang up the charger. It is forbidden to put it on the ground at will.

7. Maintenance

7. 1. If the forklift truck is found to be abnormal, it should be stopped immediately for inspection.

7.2. It is strictly prohibited to carry out maintenance and disassemble parts when the forklift is started. I can't repair the forklift, and I can't disassemble the parts myself.

7.3, in strict accordance with the company's forklift maintenance, maintenance procedures for maintenance.

8. Accidents

In case of an accident, you should:

8. 1. Lie on the steering wheel or operating handle and hold the steering wheel or operating handle tightly.

8.2. The body is opposite to the dumping direction of the forklift.

8.3, pay attention to prevent head or chest injury, don't jump when the forklift overturned.

Production planning and execution supervision process

Process, responsibilities, job requirements and related documents

/record

(planner,

Material controller

(Material Controller)

(Planner)

(Planner)

(Planner)

(Order release and order forecast.

1. 1 All domestic and foreign export orders can only be sent to the planning department after they have passed the contract review, otherwise the planning department will not implement them, and so will the order changes.

1.2 On the 20th of each month, the business department will release the official demand for next month to the planning department, prepare the production plan for next month, make the market demand for the second month for the planning department to prepare materials, and predict the market demand for the third month to arrange the pre-purchase of foreign materials.

1.3 Export orders are issued by ITC in a rolling way, and the period of the issued orders should be 60 days in principle.

1.4 When the market demand changes, the order should be revised in time, and the material plan should be adjusted to avoid material backlog.

1.5 The planning department will budget the production capacity after receiving the approved order.

1.6 Determine the material delivery date according to the order delivery date and the factory production capacity.

1.7 The material controller inputs the order content into the master plan of MRP system according to the delivery date of the material.

1.8 When the following situations occur, the planner needs to modify the Master Plan, the material controller needs to modify the Master Production Plan, and the related items of the order are modified (including model, color matching, order number, quantity, etc.). );

The material cannot be delivered according to the original delivery date.

The design can't be completed on time, which leads to the delay of production plan.

Material procurement cycle is not enough.

(Prepare the monthly production plan.

2. 1 The planning department prepares the monthly production plan according to the order situation and the master production plan. Additional orders will be notified separately.

2.2 The weekly production plan shall be worked out by checking the MRP of the corresponding model.

Automatically generated) ".

2.3 When the production plan of the current month is affected by other factors (such as uneven materials, technical problems, incomplete information, market demand adjustment, etc.). ), will adjust the monthly plan.

Finished product storage and delivery process

1. Objective To effectively manage the storage of finished products and ensure the quality of finished products in good condition during the effective storage period. 2. The scope of application is applicable to the storage management of finished products of our company. 3. The process responsibilities and work requirements of finished product storage and delivery shall be recorded, and the relevant documents of the process responsibilities and work requirements shall be recorded. The production team leader, the warehouse keeper team leader, the foreman supervisor and the warehouse keeper in charge of the production line issue the warehouse receipt of finished products and put them into storage according to the batch number, model, quantity and color; Requirements for stacking finished products:-Divide areas according to the color, batch number and model of products, and stack them neatly, and do not put them horizontally or upside down; —— The number of stacked layers shall not exceed the number specified on the wrapping paper, and obvious signs shall be hung separately as required. Storage conditions:-The finished product should be stored in an environment free of acid, alkali and corrosion; -The warehouse should be kept in a neat, clean, dry and ventilated environment; -Take measures such as fire prevention and theft prevention to ensure product safety. If it is found that the stock products are out of date, fill in the "Finished Product Overdue Storage Report" every month, submit it to the competent leader, and notify the relevant departments after marking the expired products. After receiving the overdue inventory report, the business department will arrange quality control to check the products with expired inventory before shipment. Qualified, normal delivery. Unqualified, report to the department head, and the planning department will arrange rework. Hand in documents, finished product inventory report, finished product overdue inventory report process responsibility requires relevant documents to be recorded. After the "warehouse transfer form" of the finished products approved by the employees of the business department (such as the sales accounting department) is put into storage by the business department, the "warehouse transfer form" will be issued by the marketing department, the international trade department or the OEM department to prepare the goods according to the requirements of the warehouse transfer form; If there is any change in the delivery date of export machines, the relevant departments shall notify the warehouse; The warehouse shall register the batch number, model and delivery place according to the first-in-first-out principle, and arrange personnel to check the delivered model, color and quantity on the actual delivery date before loading and delivery; Monthly warehousing should summarize the delivery situation of various models according to the "transfer form" so as to check with the marketing department, finance department, international trade department and OEM department. Transfer Doc Preparation: Approval: Approval:

Non-conforming product treatment process

1. Purpose

This procedure is formulated to ensure timely and reasonable disposal of defective products, reduce unnecessary waste and save costs.

This procedure ensures the good treatment of unqualified materials, reduces unnecessary waste and saves costs.

2. Scope

Due to quality problems, the company needs to deal with bad materials.

allourcompanyneedtohandlenonconformitymetaryofqualityproblem

Definition definition

Classification selection/processing:

Scrap-scrap

RTV- Return to supplier.

Rework-Rework

4. Responsibility

Quality department-responsible for the inspection and confirmation of materials.

Quality department-responsible for the inspection and approval of format materials.

Cargo hold department-responsible for receiving, storing and distributing materials.

Inventory Department-Responsibility Format Inventory and Save, Output ..

Production department-responsible for material selection and processing.

Production department-responsibility format sorting, processing.

PMC- Responsible for material planning and control.

PMC department-responsibility formaterialplan & amp； control

Purchasing department-responsible for purchasing materials and returning goods from suppliers.

PD department-responsibility, format, procurement and sales. returntovendor

5. Reference documents

inapplicable

6. Procedures

6. 1 Return procedure returntovendorprocedure

6. 1. 1IQC will inspect the incoming materials submitted by suppliers in batches according to different material numbers. If they find any quality problems, they will report them in < lt; IQC packaging material inspection report > > Write it down and submit it to MRB for processing.

IQCinspectionmaterialsforvendoraccordingmaterialpartnumber，iflookforhavequalityproblem，in & lt& ltIQC packingmaterialinspectionreport & gt； & gtmentionexpressly，delivertoMRBhandling。

6. 1.2MRB after MRB decides to return to the supplier, IQC shall put "RTV" on the id tag and return the defective materials to the cargo hold, where they will be stored in the waiting area or return area, and PMC will issue & gt to the cargo hold.

After ermrbdecisionreturntovendor, IQC put "RTV" label by label, and return materials on "staybyhandlingzone" or "returningmaterialzone" and send & lt & ltreturnMaterialSheet & gt & gttostockbypmc.

6. 1.3 the time when the purchasing department will contact the supplier to retrieve the materials by itself (or the quality department can contact directly, but inform the purchasing department and PMC), and verbally inform the cargo hold of the exact time when it is ready to return the goods (written notice is required if necessary).

prdepartmentcontactvendortimeforkebackmaterial，(qualitydepartmentcandirectcontact，butneideminforpmdepartmentwithpmc)，telltimeoralnoticetostockpreparetoreturnmaterial，(necessaryusewrittennotice)

6. 1.4 when the supplier comes to the factory to retrieve the materials according to the specified time, the cargo hold shall, according to>, count the returned materials again and hand them over to the supplier's representative, and << return form > > distribute them to the purchasing department and PMC.

Vendorcometotake by nonconformance material, stock accounting & lt & ltreturnmaterialrecord & gt>, check material Sagainstandtakeitovendor, and then send < & ltreturnmaterialrecord & gt& gtofvendorsignedtopdepartment & amp； PMC。

6. 1.5MRB should consider the following items before returning the goods:

Before MRBdecidetoreturnmaterial, the following considerations will be made:

6. 1.5. 1 Whether the incoming materials can be accepted in other ways, such as material selection and repair.

Incoming Material Swhetheristicanaccord has been accepted otherwise.

6. 1.5.2 Whether the returned material is an important part of the product, and whether it will seriously affect the final quality of the product if used.

Does not conform to the material Whetheritistoform product of important place, if used, Whethermakserioussinfluenceforworldlightiofproduction.

6. 1.5.3 If the goods are returned, will the production line stop or delay the delivery?

Ifbeinggoingtoreturnmaterial, whethermakingproductionlinestopwork or missingshippingdate.

6.2 Selection/Processing Program Classification/Processing Program

6.2. 1IQC shall inspect the incoming materials. If the whole batch is judged to be unqualified according to AQL standard, it shall be handed over to MRB for handling. When MRB finally determines that the substantive result is selected, IQC shall fill in>, distribute it to the selection department, and deliver it to the cargo hold with the selection label.

When IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, IQs, Iqcrecord the< & ltiqcsortrom & gt>, distributetosortpad, and enter the "sol" label in the material and send it to the store.

6.2.2 After receiving the incoming materials to be selected, the cargo hold shall put the materials into the "to be processed" area for temporary storage or directly hand them over to the selection department.

After store received sort materials, and takeit Putin“stay hand replace "or sendtosortdepartment.

6.2.3 During selection, IQC shall provide quality standards and relevant matters needing attention to the selection personnel, send personnel to the site for guidance when necessary, and be responsible for consulting and inquiring about the selection effect of the selection personnel at any time.

In sorting, iQcaverQualitySstandardtotosortPerson Deleted Notifieitem, needsycanses and inspectorgoingscene, Responsibility with Sotperonconsults Inquisition Inquisition Inquisition Sorteffect.

6.2.4 After selection, the person in charge of selection shall count the selection hours of this batch of incoming materials, separate the defective products from the good products with obvious marks, and fill in the form > IQC.

After sorting, principalstatisticoncoming materials sortman-hour, takewithnonconformitym