1S-finishing
Definition: Distinguish between what is needed and what is not. Nothing is put on the website except what is needed.
Goal: Make "space" flexible.
2S- rectification
Definition: Important things are arranged neatly and clearly marked according to regulations.
Purpose; Don't waste time looking for things.
3s- cleaning
Definition: Clean up the dirt on site to prevent pollution.
Objective: To eliminate "dirt" and keep the site clean and bright.
4s- cleaning
Definition: Institutionalize and standardize the above 3S practices and keep its achievements.
Objective: To maintain the results through institutionalization.
5s- culture
Definition: Everyone obeys the rules and develops good habits.
Goal: to improve "people's quality" and become a conscientious person in any work.
The implementation of 5S activities can bring great benefits to the company. A company that implements 5S activities can improve quality, increase productivity, reduce costs, ensure timely delivery, ensure safe production and maintain high morale of employees. To sum up, the implementation of 5S will eventually achieve eight goals:
(1) Improve and enhance corporate image
A clean and tidy working environment is easy to attract customers and give them confidence; At the same time, due to word of mouth, it will also become the learning object of other companies.
(2) Promote the improvement of efficiency
Good working environment and atmosphere, cultivated working partners, orderly placement of goods, no need to look for them, employees can concentrate on their work and have high interest in work, which will naturally improve efficiency.
(3) Improve the turnover rate of stock parts.
Clean working environment, effective storage and layout, and thorough minimum inventory management, so that useful items can be taken out immediately when needed. Smooth logistics between processes can reduce or even eliminate the search and detention time and improve the turnover rate of parts in the warehouse.
(4) Reduce or even eliminate faults and ensure quality.
Excellent quality comes from excellent working environment. Through regular cleaning and spot inspection, the working environment is continuously purified to prevent the machine from being damaged by dirt, maintain the high efficiency of the equipment and improve the quality.
(5) Ensure the safe production of enterprises.
Clear the storage, return to the original place, the workplace is spacious and bright, the passage is smooth, and there are no items that should not be placed on the ground at will. If the workplace is orderly, accidents will be reduced, and of course safety will be guaranteed.
(6) reduce the production cost
By implementing 5S, the waste of personnel, equipment, places and time can be reduced, thus reducing the production cost.
(7) Improve the mental outlook of employees and make the organization full of vitality.
Everyone becomes a cultivated employee, with dignity and a sense of accomplishment. They devote themselves to their own work, which drives the awareness of improvement (reasonable suggestions can be implemented to improve activities) and increases the vitality of the organization.
(8) Shorten the operation cycle and ensure the delivery date.
Due to the implementation of "at a glance" management, the abnormal phenomenon is obvious, the waste of personnel, equipment and time is reduced, the production is smooth, the operation efficiency is improved, and the operation cycle is shortened, thus ensuring the delivery date.