Summary of annual work of machine maintenance workers Part I
Looking back on the past year, I have mixed feelings. The good news is that TDI production has reached a new high. The "two to three" project has entered the implementation stage, the red water plant has been put into production, the framework of the new waste acid plant has been completed, and it will be ready for installation in June 5438+ 10 next year. The worry is that some equipment has been running with diseases for a long time, and the hidden dangers cannot be eliminated, which brings inconvenience to the management and maintenance of equipment. The work in the past year will be reported from the following aspects:
First, from the aspect of equipment management.
1, strengthen on-site equipment inspection, eliminate hidden dangers of equipment in time, and ensure good operation of equipment. According to the requirements of the company and workshop, we have strengthened the maintenance and lubrication management of equipment. A series of rules and regulations have been formulated. The original inspection system, charter system, equipment lubrication system and other provisions have been refined, and the equipment belonging to the workshop has been inspected at fixed points, and the charter flight is for people, and the responsibility is for people. For TDI battery limit, the process is complex and there are many important equipments. If the inspection is not careful, equipment failure is likely to occur, causing undue losses. To this end, I make a patrol inspection with the locksmith at the same time every day, communicate the patrol inspection status in time, and confirm the problems found. At the same time, communicate with technicians in time to understand the equipment operation status and negotiate to solve problems, such as solving the sealing problem of T7722 discharge valve of LIST device and replacing the AP oil seal in time, which fully reflects the unity and cooperation of our workshop and the attention of workshop leaders to equipment management. Found major equipment problems, timely report to the superior leadership, reflect the situation. Judging from the implementation, the effect is obvious. Workers' sense of responsibility has increased, and they are also very careful about the maintenance of equipment. They discovered two hidden dangers of AP machine and P7 102 pump successively, and organized forces to carry out emergency repairs in time, thus eliminating the hidden dangers of equipment accidents, which brought a strong guarantee for long-term good operation of equipment, stable operation of production system and monthly output exceeding 2,000 tons.
2. Strengthen the management of equipment technical files and improve technical data. Equipment technical file is the record of equipment maintenance process. Through the inspection of the technical archives of the equipment, we can deeply understand the operation condition, damage degree and damage reason of the equipment, and adjust the operation condition and improve the equipment in time. Check the technical files of mobile equipment in the workshop once a week, and notify the technicians in battery limit in time if they are not filled in in time to ensure that the technical files can reflect the maintenance status of the equipment in time, which is beneficial to the management of the equipment.
3. Strictly control the quality of equipment maintenance. The quality of equipment maintenance directly affects the stability of equipment operation and the stable operation of the system. As an equipment technician, quality inspection is the first priority. Whether it is equipment overhaul or emergency repair, I carefully check the dismantled equipment, carefully find out the causes of equipment damage, find out the crux, and solve it in time to ensure the stable operation of the equipment.
Second, from the aspects of energy saving and consumption reduction.
1. Earnestly implement the localization of equipment to reduce the cost and spare parts consumption. It can be said that the year of 20__ is the year of localization of our workshop equipment, because most of the equipment in TDI battery limit is foreign equipment, and the spare parts are expensive and the delivery period is long, which is very unfavorable for equipment maintenance and cost reduction. Therefore, after full demonstration, we have localized the important equipment P5408 and P3 102, although there are still some minor problems to be improved, they are generally successful. The cost is reduced and the spare parts supply cycle is shortened, which lays a solid foundation for ensuring the stable operation of the production system and shortening the start-stop time.
2. Carefully repair the old and recycle the waste, improve technical measures and reduce cost consumption. For example, the sealing device of T7722 and T7723 terminal bearings was transformed from the original sealing PTFE gasket to the sealing rubber ring fastened on the shaft, and the effect was good. Since the seal form was changed, the bearing has been running for several months and has not been replaced so far. Every time the bearing gland is removed and inspected, the bearing is not damaged. At the same time, we also repaired the pneumatic motor and improved the driving copper sleeve, with good results.
Third, cooperate with "two against three"
Implement the expansion project, be familiar with the "two to three" process and equipment, and prepare for the construction after the "two to three" next year. Since the "two to three" expansion project was handed over to the company, the workshop has always attached great importance to it. Therefore, I asked myself and the mechanical technicians to carefully study the data of "changing two into three", so as to know the structure, assembly technology and matters needing attention of the changed equipment.
Fourth, the job is missing.
In the course of 20 _ _ years' work, I feel that the following aspects need to be improved.
1. In terms of equipment management, I have insufficient experience in equipment management and need to learn and improve. For example, the monthly pre-repair plan can not be completed on schedule, but without explaining the reasons, the pre-repair plan constitutes a decoration for the superior. In 20__ years, we will strictly implement the monthly maintenance plan, and of course make real-time adjustments according to the actual operation of the equipment.
2. In the process of inspection, insufficient attention was paid to the equipment problems found, resulting in sudden damage to the equipment, such as the fracture of the B7728 pump casing. Learn from mistakes. We should strengthen the research in this field in the future and strive to improve it in 20__.
3. Professional knowledge and technical level need to be improved. I will study hard, practice hard, accumulate experience, exercise myself and improve myself in practice.
Looking back on the next 20 years, I am basically satisfied with my work, and I have worked hard, worked hard, and worked hard. Ideological progress played the role of party member. Looking forward to 20 years, we still have a long way to go. With the implementation of 30,000 tons, the hidden dangers of equipment will increase, and our task is still very heavy. So study harder and prepare carefully. We will take out 20,000 tons of heroic spirit when we first started driving and face the difficulties. I think the 30,000-ton project will also start smoothly.
Annual Work Summary, Machinist, Part II
Time flies, and 20__ years are coming to an end. First of all, I would like to thank the company for affirming my work and promoting me to be the minister of comprehensive maintenance department. During this year, under the correct guidance of the group company and project leaders, and with the close cooperation and unity of all departments, all tasks assigned by the company leaders were successfully completed, ensuring the safe maintenance and operation of all equipment in the park. We have made some good achievements and contributed to the completion of the company's quality objectives. In order to sum up experience and push the work in 20__ years to a new level, the year-end summary of comprehensive maintenance in 20__ years is as follows:
First, complete the daily work
1.20 * * completed about _ _ items of zero maintenance work in _ _ years, including public * * * areas, owners' maintenance and merchants' maintenance. Get praise and recognition from owners and businesses.
2. Strengthen on-site management, supervise the construction of residential decoration units in accordance with the rules and regulations of the management office, without affecting the city appearance and safety management of the residential area, and construct the central air-conditioning and fire-fighting pipes of shops in accordance with technical specifications to ensure the normal operation of the central air-conditioning system and fire-fighting system.
3. Revise the job responsibilities and workflow again in _ month, and improve the work records and equipment operation records on this basis to implement the job responsibilities.
4. Copy the water and electricity meter every month, and collect monthly water and electricity billing and management fees in cooperation with finance.
5. Assist in the transformation of the store's electricity capacity expansion line. (For example: _ _ Bank, _ _ Bank and _ _ Company are located in _ _ _ _ _ _)
Second, the building renovation
According to the company's deployment, with the consent of the group company, the engineering department successfully completed all the construction tasks assigned by the company, saving costs for the company.
1. Office decoration, safety management department and engineering department on the first floor.
2. Pour cement on the pavement at the entrance of the underground garage.
3. Laying barrier-free access at the entrance of the sightseeing elevator hall.
Third, the maintenance of equipment and facilities.
At present, the overall situation of community equipment maintenance is still there. All equipment is maintained according to the equipment maintenance instructions, and daily inspection is carried out, and it is in good working condition at present.
1. Complete the operation, maintenance and cleaning of the equipment in the core power distribution room of Daxia in strict accordance with the requirements of the operation and maintenance specifications of the power distribution system and with reference to the annual work plan. At the same time, the bus duct in the distribution pipeline shaft of each floor should be maintained regularly.
2. Maintenance of central air conditioning equipment, monthly cleaning of ceiling cooling tower and chilled water pipeline, timely derusting and painting to improve the safe operation performance of equipment and ensure the normal supply of refrigeration in summer.
3. Check the domestic water pump house _ times every day to ensure the safe operation of the equipment and create a good living environment for the owner.
4. Maintenance of weak current equipment, comprehensively clean up the weak current tube wells in the building, and cooperate with telecom, China Mobile, China Unicom and other companies to install, repair and maintain the equipment.
Annual Work Summary of Machine Maintenance Workers Part III
The work of the equipment department was completed in 20__. Looking back on this year, with the guidance and help of department managers and supervisors, my business skills have advanced by leaps and bounds. At the same time, under the direct leadership of the manager and supervisor, my work has been carried out smoothly. As an equipment man in the equipment department, I must first improve my skills in order to work better. In order to improve my skills, I want to sum up my personal work in the past year, so as to better carry out my work next year.
I. Daily inspection
In the face of 24-hour uninterrupted operation of equipment, only by strengthening inspection can we better understand the health status of equipment, eliminate hidden dangers in advance, and prevent problems before they happen. Before going to work every day, I will check the operation of each fan in the paint line, check whether the motor and shaft of the fan are abnormal, and whether the fixed seat and bolt are loose or fall off; Check the heat exchanger of EN air intake system for cracks and water leakage; Check whether the water cooler works as an alarm; Check whether the air pressure, water pressure and working temperature of the incinerator are normal and whether the motor is noisy; Check whether the pressure difference of the dehydrator is within the range and whether there is an alarm (if there is an alarm, solve it according to the fault); Check whether the motor in the dewatering area is running normally (I have been monitoring the abnormal operation of a motor in the dewatering area); Check whether the chain line runs normally; Check the pressure, temperature and working conditions of four air compressors and two dryers in the air compressor room; Check the water temperature and water pressure of steam room and softened water room, and check whether the motor water pump is running normally. Through the inspection of the whole spraying line equipment, I always know the running state of each equipment, and carry out maintenance work according to the actual situation of each equipment, so as to prolong the service life of the equipment, reduce the production and maintenance costs, and finally improve the benefits of enterprises.
Second, the equipment operation and maintenance records
In addition to the inspection of equipment, I also advocate good interaction between equipment maintenance personnel and production operators, strive to realize early detection and timely maintenance of equipment defects, fully understand the temper and focus of each equipment, so as to facilitate rapid and predictable equipment maintenance, and focus on tracking the inventory of vulnerable and consumable parts and spare parts. Lubricate each refueling point of the equipment regularly, so as to avoid increasing the failure rate due to equipment wear caused by poor lubrication. I not only check the exhaust fan in each spraying room of the spraying line every day, but also regularly monitor the temperature of the fan shaft and motor with infrared thermometer and make records. Not only that, I keep records of bearings, belts, water pipe fittings, screen cotton, water pump seals and all other commonly used things. And track the inventory situation at any time, so that maintenance and replacement can be more timely and rapid. Also cooperate with department leaders to formulate work instructions, maintenance procedures, equipment operation, inspection and maintenance records, etc.
Third, the equipment maintenance
The hidden dangers I found in the normal production process of the company have been eliminated in time if they can be solved in time. Write down some problems that need to be solved when the line is stopped, and eliminate them at the first time. If it can't be solved, please consult the manager and supervisor. For example, in the middle of the year, I usually monitored the vibration of the exhaust fan in the spray booth. Under the leadership of the manager, all the fans were corrected and balanced, and the hidden dangers were solved. For the phenomenon of high conductivity of reverse osmosis equipment, I strengthened observation, increased cleaning times and replaced the filter element of security filter, and the effect was obvious. Every time I stop the line, I will comprehensively maintain the chain equipment, air intake equipment, air exhaust equipment, various circulating pumps, as well as the air compressor, dryer, dehydrator, cooler, incinerator, slag scraper, lithium bromide equipment, 2TDI system, 3TDI system and hot water circulation system of the spraying line, so as to ensure the auxiliary equipment to run 24 hours a year with low failure rate.
Fourth, skills upgrading.
I think that if a worker wants to do a good job, he must sharpen his tools first. You sharpen his tools, he should put them down first. Only by strictly strengthening the management and maintenance of equipment and changing the passive situation of equipment maintenance can the production run normally. After nearly two years of equipment maintenance, under the careful training of managers and supervisors, my skills have changed greatly compared with those when I entered the factory. I also used books and the Internet to inquire about the relevant information of my equipment, so as to learn and master their performance, safety regulations and maintenance as much as possible. At the same time, I also strengthen the study of electricians, and strive to be unique in the field of mechanical and electrical maintenance.
Verb (abbreviation of verb) needs to be improved
By improving the level of self-maintenance, we strive to save money on equipment maintenance costs, such as decomposing and repairing damaged and expensive parts, making the maintenance work detailed into parts, narrowing the fault range, maintaining the equipment with the lowest maintenance cost and avoiding directly replacing new spare parts. Reduce the number of external repairs of equipment and increase the intensity of internal repairs. For equipment maintenance, the service performance of the equipment can be ensured by changing the maintenance frequency and the downtime can be reduced.
To sum up, as an equipment member of the company's equipment department, I have the responsibility and confidence to continuously strengthen my study and improve my maintenance skills. I will work diligently and pragmatically around the annual target set by the company, and fully cooperate with the direct leadership and the production department. At the same time, strengthen the cooperation between colleagues, improve their mutual cooperation ability, and make the team department more United and more fighting. In my future work, I believe I have the ability and confidence to face difficulties and meet challenges bravely under the leadership of the department manager.
Annual Work Summary of Machine Maintenance Workers Part IV
20__ years have passed quickly, summarizing the general situation of pharmaceutical equipment in pharmaceutical factories for one year, and analyzing and innovating according to the present situation.
-Strengthen study and improve professional quality.
Never too old to learn. Only through continuous learning can we accept and strengthen our familiarity with medical knowledge theory and pharmaceutical equipment. For more than a year, I have worked hard. Through learning and personal experience, I designed and improved many disadvantages of the original equipment of pharmaceutical technology, which improved the utilization rate of equipment and delayed the upgrading of equipment.
With the development and progress of society, the rapid development of electronic products and mechanization. The update of knowledge can only make me keep learning, enrich myself, enrich my knowledge and knowledge, and make full preparations for better work in pharmaceutical factories.
Second, open your eyes, carefully analyze and understand the status quo.
With the improvement of the national list of food, health care and medicines, we will strictly control the hygiene requirements of products, pay close attention to product quality, and rectify the special actions of medical treatment, medicines, medical devices and health food that do not meet the requirements of the specification to ensure the health and property safety of consumers. Our pharmaceutical factory is an advanced private technology enterprise and high-tech enterprise certified by CMP. Taking the excellent environment of pharmaceutical reform as an opportunity, we will give full play to the advantages of flexible operation of private enterprises, improve the cycle of capital flow and further expand market share.
Third, reduce energy consumption and strengthen equipment maintenance and improvement.
Enterprises need a stable rear area to deal a heavy blow to the market. The maintenance and improvement of equipment is to provide services for production, make the equipment run normally, improve production efficiency and quality, reduce the loss of raw and auxiliary materials of waste parts, and reduce rework and turnover. Fully and reasonably open source and reduce expenditure, limit expenditure, complete production tasks with good quality and quantity, and provide a steady stream of high-quality products for the market.
Fourth, strengthen reflection and summarize in time.
Reflecting on this year's work, while seeing the achievements, we are also thinking about the shortcomings in our work. The disadvantages are as follows.
1. Insufficient training of maintenance personnel, insufficient analysis and judgment of abnormal faults encountered in actual work, resulting in long maintenance time delay, affecting production, prone to quality accidents and frequent nonconforming products.
2. The team consciousness of maintenance personnel is not strong, which leads to individual fighting alone and easy to enter the misunderstanding of equipment fault judgment. Insufficient cooperation, unable to brainstorm, unable to solve problems and failures at the fastest speed, and improve equipment operation rate.
3, maintenance personnel lack of organizational discipline, sloppy work, do not take the initiative to find and observe possible hidden dangers of accidents, always waiting for the occurrence of faults, unable to foresee and solve possible faults in advance, and have no concept of emergency repair.
4, maintenance personnel lack of ideological education, nitpicking, show off skills, buck passing, exultation. What is well done and right is your own credit, and what is not well done and bad is someone else's. If you do less or don't do it, you will make fewer or no mistakes. I have not established that the enterprise is my home. I rely on the concept of shelter from the wind and rain, loyalty and dedication, and seeking truth from facts and innovation.
Summarizing the achievements of the past year, we have made great progress, and all aspects of work need to be improved and pursued with high efficiency. In order for the pharmaceutical factory to have a stable rear, look at the market, * * * develop together and * * * create brilliant efforts together.
Annual work summary, a mechanic, article 5.
Looking back on the past year, under the correct leadership of the company and the workshop, the mechanic section of the small workshop earnestly implemented the production and operation objectives issued by the company and the workshop, and through the unremitting efforts of all employees, successfully completed a total of 16550 pieces of all kinds of processed parts (the number at the end of 2008 was 1 15), and repaired and welded the anode guide rod. Always do a good job in the service of logistics soldiers to ensure the normal operation of each workshop. The main work this year is summarized as follows:
(1) Strengthening management and ensuring "safety first" in safe and civilized production is the basis of enterprise production and the premise for us to do all the work well. There are 57 employees in our workshop, who are mainly responsible for the production and processing of various workpieces and the maintenance of machinery and equipment in aluminum plant. The workplace is wide, and various types of work cross-operate, so safety production is particularly important to our workshop. Therefore, the workshop must pay attention to safety at every meeting, widely publicize the importance of safe production, remind and urge the team to pay attention to safety at all times, make the safety alarm ring, and formulate the responsibility system for workshop safety.
On June 5438+ 10 this year, the mechanic section signed a 20-year production responsibility contract with each team. The purpose is to enhance employees' sense of security, strengthen their sense of responsibility, and put an end to carelessness and luck. In April this year, under the leadership of the small workshop, a joint fire drill was organized for machine maintenance and furnace maintenance, and employees in our workshop actively signed up for it. Through this drill, the awareness of fire safety responsibility of workshop staff was further strengthened, and the joint cooperation and emergency response ability of workshops in the face of fire and other emergencies was enhanced. The workshop also organizes employees to carry out safety knowledge training and analyze, discuss and summarize major domestic safety accidents. Encourage everyone to learn, actively combine the actual situation of their respective jobs, carefully find hidden dangers and hazards around them, nip hidden dangers in the bud, and put an end to safety accidents. At the same time, we also actively participated in the company's "ankang cup" activities and "Safe Labor Competition" activities. And implement all activities to the team, and put safety work in the first place.
(2) Overcome difficulties, attach importance to scientific and technological progress, and promote the full completion of production tasks.
In 20__ years, after the anode guide rod was used for a long time, some steel claws of the guide rod became thin and uneven, and explosive blocks broke, which increased the repair quantity and affected the production turnover. The high-purity aluminum workshop was rectified and put into production. In addition to meeting the daily maintenance, the guide rod class in the machine repair section stepped up the production of 585 new guide rods for the high-purity aluminum workshop to ensure the production needs of the brother units.
Since March this year, the company has carried out major minor repairs and major repairs. In response to the company's call for "cost reduction, energy saving and consumption reduction", the auxiliary workshop took the initiative to undertake some external processing tasks, such as repairing the cylinder hammer, making the cylinder adjusting bracket and repairing the cylinder cross arm, etc., which greatly saved the processing cost and reduced the production cost for the company. This year10 June 5438+03 Due to the global economic slowdown, the domestic supply of electrolytic aluminum exceeds demand, and the production and operation of electrolytic aluminum are under great pressure. In order to actively cope with the complex business situation and reduce losses, the company decided to stop production of 50,000 tons of electrolyzers, and on June 25, 2008, it requested our workshop to manufacture and install the stopped electrolyzer bus. Upon receiving the task, the workshop immediately deployed reasonably, broke the boundaries of work types, set up four working groups, and arranged the backbone as the team leader.
We in Qi Xin work together, unite as one, work continuously for more than 10 hours every day, and fight in our respective posts. Ten days later, the tired figure always appeared on every employee, but no one asked for a day off, and everyone's efforts finally paid off on June 22nd 10. We successfully completed the production and installation of the bus three days in advance, which reduced the company's losses and won the unanimous praise of the company's leaders.
(three) to improve the quality of workers as the goal, do a good job in employee education.
Cultivating a team of workers with both ability and political integrity has always been one of the priorities of the mechanical maintenance department. To this end, the workshop always puts employee training in the first place and makes unremitting efforts. As early as the beginning of the year, the workshop formulated the annual staff training plan, striving to make the work orderly. In March this year, in order to improve the technical level of each type of work and enhance the practical operation ability of employees, the machine workshop specially trained welders and locksmiths in the machine workshop to "learn theory and pay attention to practice". This training is organized according to the characteristics of many returned welders and many young workers. In order to ensure the training quality and prevent the training from going through the motions, and according to the actual situation of busy production in the workshop, the training is divided into morning and afternoon classes every day, that is, everyone takes turns to train, so that everyone can study and produce correctly.
After three weeks of theoretical and practical training, everyone's business ability and professional level have been greatly improved. Workshop workers actively learn job skills and participate in mass "five small activities". This year, the workshop workers have put forward a number of rationalization proposals to the company, such as "320T split hydraulic jack guide rod straightener reform", "G4250_70 sawing machine clamping device repair", "multifunctional elastic damping arbor", "high-purity aluminum adjusting bracket reform" and "U-shaped plate high-efficiency plate bender", which relieved the company's worries.
(four) to strengthen the ideological and political work of workers, and fully mobilize the enthusiasm of workers. In our daily production activities, we always do a good job in ideological and political work around production construction, which greatly mobilized the enthusiasm of employees. In the first half of this year, the workshop formulated a secondary distribution scheme of benefit wages based on working hours. This scheme embodies the distribution mode of getting more for more work, reasonably distributes the income of employees, fully mobilizes the enthusiasm of employees, and has achieved certain results.