Forklift drivers should not only be familiar with the performance structure of forklifts, but also master the basic knowledge of loading and unloading.
A, on a good road surface, the lifting weight of the forklift should not exceed the rated weight. Under bad road conditions, the lifting weight should be reduced appropriately and the speed should be reduced.
Second, when loading goods, the distance between the forks should be adjusted according to the size of the goods, and the weight of the goods should be shared equally by the two forks to prevent the goods from being unbalanced or slipping to one side after starting. After the fork is inserted into the cargo pile, the fork wall should be in contact with one side of the cargo, and then the gantry will be tilted back, and the fork can be driven only after it is about 200 mm from the ground.
Three, it is strictly prohibited to drive at high-speed sharp turns, lifting goods, etc. No one is allowed under the lifting frame.
Four, when carrying goods on a slope above 7, the goods should be exposed from the slope. Don't brake suddenly when transporting and planting goods to avoid slipping out. When carrying large-volume goods, the goods block the line of sight, and the forklift should reverse and drive at a low speed.
Five, it is forbidden to let the engine idle unattended after parking, and the driver is not allowed to hang the goods in the air when he leaves the driving position.
Six, forklift truck stop halfway, the engine idling should be back to the gantry, when the engine stops, the car should fall, and lean forward to make the fork touch the ground.
Seven, in the process of work, such as suspicious noise or abnormal phenomenon, must immediately stop check, take timely measures to eliminate, before troubleshooting shall not continue to work.
Eight, in order to improve the service life of the forklift, prevent accidents, in order to keep the forklift in the best working condition and the normal operation of all parts, this machine must be strictly maintained regularly during use.
The following places must be checked before each shift leaves work:
Four, check whether the wheel bolt fastening degree and tire pressure reach the specified value.
Verb (abbreviation for verb) checks the flexibility and reliability of the steering and braking system.
Six, check whether the electrical wiring is grounded, whether the connector is loose, and whether the horn, turn signal, brake light and various instruments work normally. After the above preparations are completed, you can start work.
I. Basic requirements
1, basic requirements of drivers:
1) attaches great importance to safety in production and has a strong sense of responsibility.
2) Excellent safety knowledge and technical quality and good physical fitness;
3) Must hold "Operation Certificate for Special Operators".
2. No parking on the following sections:
1) intersection and sections within 15m of the factory gate;
2) Road sections with gradient greater than 5;
3) When there is an obstacle on one side of the road, it shall be within 20 meters at both ends of the road with the same length as the obstacle;
3. When driving a forklift in the factory, it is not allowed to drive at super high speed, and the principle of slowing down, honking and driving on the right should be adhered to;
4. When transporting goods, the loading width shall not exceed 0.2m of the vehicle width, the loading height shall not exceed 2m from the ground, and the loading length shall not exceed the forklift length;
5. Pay attention when refueling the fuel tank: don't refuel the forklift before the engine is turned off;
6. When the forklift passes through the door and intersection of the workshop, it should go slowly and watch it;
7. When stepping on the accelerator pedal, lightly step on it and lift it, and do not step on it or shake it continuously;
Second, the driver shall comply with the following provisions:
1. No passengers are allowed on the forklift except the driver;
2. When driving, the fork should be as low as possible;
3. When the forklift truck is carrying goods on a flat road, if the goods are too high and obstruct the driver's sight, it should reverse;
4. When the forklift enters and exits the workshop gate and turns, the speed shall not exceed 3,000 m/h;
5, forklift truck in the delivery of goods, the crane column should be tilted to the fuselage;
6. When the forklift lifts the goods, it should lift the fork first and then lift it; When descending, descend first and then incline; When driving, the fork should be 0.3 meters high from the ground;
7. Prohibition of drunk driving;
8. Forklift operation "seven prohibitions":
1) Long-distance transportation of goods is not allowed to be hoisted;
2) It is not allowed to turn the pallet with a fork to unload;
3) Forks are not allowed to directly transport inflammable and explosive dangerous goods;
4) Single fork operation is not allowed;
5) Inertia force is not allowed to pick up goods;
6) It is forbidden to bring people to work on the fork or pallet, and it is forbidden to stand under the fork when it rises;
7) Don't use the braking inertia to slip round or roll easily;
Three, to deal with the forklift truck for normal lubrication, fastening, inspection, adjustment and other maintenance work, inspection items mainly include:
1. Whether the fork and bracket are deformed or cracked;
2. Tension of the belt;
3, tilt cylinder, tilt rod screw loose;
4. Whether the wheel screws are loose and the tires are damaged;
5. Cooling water quantity, generator oil quantity, brake oil quantity, lifting hydraulic oil quantity and fuel quantity;
6, battery electrolyte liquid level height;
7. Steering and tilting of the steering wheel;
8, speakers, bulbs and instruments are in good condition;
9, engine sound and noise inspection;
10, parking brake, foot brake function;
1 1, clutch pedal and accelerator pedal inspection.
(1) Main hazard types
1) Overturning: it is caused by unstable foundation, running beyond the working capacity of the machine and encountering obstacles during operation;
2) Overload: exceeding the working load, exceeding the running radius, etc.
3) Collision: collision with vehicles such as buildings, pipelines and deposits.
4) Floor defect: the floor is not firm or has insufficient bearing capacity. When using a vehicle, you should find out the bearing capacity of the floor (except the bottom floor).
5) Loss of goods; If the equipment is not suitable, it will cause the goods to slip off the forklift.
6) Explosion and combustion: Short circuit of cable, rupture of oil pipe, dust accumulation or hydrogen generated during battery charging may all lead to explosion and combustion. When transporting combustible gas, the vehicle itself may also become a fire source.
7) Passengers: Passengers shall not be carried without chairs and corresponding facilities.
In order to use industrial heavy vehicles safely, the following matters should be paid attention to.
1) Workplace: The ground should be suitable for vehicles to drive, the ground should be flat, and there should be no obstacles on the vehicle movement route. The layout of site stacking and storage should be reasonable. When vehicles and workers must walk in a limited space, it is necessary to provide necessary passages and specify clearly marked action routes. No pedestrians are allowed to enter the operation area, otherwise, clear signs or appropriate warning signals should be set on the passage to indicate the order of priority actions.
2) Appropriate lighting conditions shall be provided for entry and stacking operations. The loading area should be laid out reasonably, and a triangular wedge should be provided for vehicle parking to stabilize parking. Within the allowable load range, the slope of the ground shall not exceed 1: 10, otherwise, the vehicle designated by the manufacturer that can run on steep roads under a given load shall be used. The battery charging area should be separated from the operation area, and smoking, ventilation and open flame are required.
Check the vehicle
(1) Before forklift operation, check the appearance and add fuel, lubricating oil and cooling water.
(2) Check the starting, running and braking performance.
(3) Check whether the lighting and sound signals are complete and effective.
(4) Check whether the pressure and temperature during the operation of the forklift are normal.
(5) After the forklift is running, check the external leakage and replace the seal in time.
(6) In addition to the above contents, the battery car should also check the circuit of the battery car according to the relevant inspection contents of the battery car.
(2) Start.
(1) Observe the surroundings before starting, and after confirming that there are no obstacles that hinder driving safety, whistle before starting.
(2) For vehicles with pneumatic braking, the reading of the brake barometer must reach the specified value before starting.
(3) When the forklift truck starts loading, the driver should first confirm that the loaded goods are stable and reliable.
(4) Start slowly and steadily.
(3) Driving
When driving (1), the height of the fork bottom from the ground should be kept at 300-400 mm, and the gantry should be tilted backwards.
(2) Don't lift the fork too high when driving. When entering or leaving the work site or driving, pay attention to whether there are obstacles blowing through the air. When carrying goods, if the fork rises too high, it will increase the overall gravity center height of the forklift and affect the stability of the forklift.
(3) After unloading, the fork should be lowered to the normal driving position before driving.
(4) When turning, if there are pedestrians or vehicles nearby, signal that it is forbidden to make sharp turns at high speed. A sharp turn at high speed will cause the vehicle to lose its lateral stability and turn over.
(5) When the diesel forklift goes downhill, it is forbidden to stall and slide.
(6) When the goods are moving, it is forbidden to brake suddenly unless there are special circumstances.
(7) When the load travels more than 7 degrees and goes up and down at a speed higher than the first gear, the brake shall not be used unless there are special circumstances.
(8) When the forklift is driving, it must abide by the traffic rules in the factory and keep a safe distance from the abundant vehicles in front.
(9) When the forklift is driving, the load must be at the lowest position that does not hinder the driving, and the gantry should be tilted back appropriately, and the load shall not be increased except when stacking or loading. When carrying a huge object, the object blocks the driver's line of sight, and the forklift should reverse.
(10) The forklift is controlled by the rear wheel, so you must always pay attention to the swing behind the car to avoid the phenomenon that novices often turn too fast when driving. (1 1) Don't turn on the ramp or drive across the ramp. (12) When the forklift is loaded downhill, it should run backwards to prevent the goods from falling. (4) Loading and unloading
(1) When the forks are loaded with goods, the distance between the two forks should be adjusted according to the needs, so that the load of the forks is balanced and not skewed. One side of the goods should be attached to the shelf, and the weight of the cross load should meet the requirements of the load center curve mark.
(2) The loading height shall not block the driver's sight.
(3) In the process of loading and unloading goods, the forklift must brake.
(4) When the fork approaches or exits the goods, the speed should be slow and steady, and the wheels should not crush the goods, wooden mats, etc. , so as to avoid the crushed objects flying up and hurting people.
(5) When picking up goods with a fork, the fork should be inserted as deep as possible under the goods, and it should also be noted that the fork tip cannot touch other goods or objects. The minimum back inclination angle of the gantry should be adopted to stabilize the load to prevent the load from sliding backwards. When reducing the load, the gantry can lean forward a little, which is convenient for placing the load and pulling the fork.
(6) Fork goods at high speed and hit hard objects with fork heads are prohibited.
(7) Forklift operation, it is forbidden to stand on the fork.
(8) Forklift fork operation, it is forbidden to stand around the fork, in order to avoid the collapse of goods.
(9) Forklift personnel are prohibited from engaging in aerial work to avoid falling accidents.
(10) It is not allowed to use braking inertia to slide objects.
(1 1) It is not allowed to cross-load goods directly on the dock shore.
(12) Single fork operation is prohibited.
(13) Overloading operation is prohibited.
Forklift truck safety operation procedures
According to the Law of People's Republic of China (PRC) on Work Safety, Regulations on Quality Supervision and Safety Supervision of Special Equipment, Regulations on Safety Management of Motor Vehicles in Factories, Regulations on Registration and Use of Special Equipment and Regulations on Management of Motor Vehicle Drivers in Enterprises, the following operating procedures are formulated in combination with the actual situation. All employees are required to strictly abide by the relevant national laws and regulations and the scope and methods of use of various facilities and equipment. In order to strengthen the safety of forklift operation, this safety regulation is formulated.
1, personnel
1. 1. Forklift drivers must undergo professional training, pass the examination by the safety production supervision department, obtain a special operation certificate, and be approved by the company before driving. It is strictly forbidden to operate without a license.
1.2, it is forbidden to drink and drive, and it is forbidden to eat, chat, talk on the mobile phone or talk on the intercom while driving.
Step 2 start
2. 1. Before starting the vehicle, check the starting, audio signal, battery circuit, operation, braking performance, front fork and tires to make them in good condition.
2.2, when there is a mechanical problem, can't repair. Shut down the forklift and notify the mechanic.
2.3. When starting, check whether there are people and obstacles around, and then honk to start.
2.4 When the forklift truck starts loading, the driver should first confirm that the loaded goods are stable and reliable. Start slowly and slowly.
Step 3 drive
3. 1 When the forklift is driving, no one is allowed to get on or off, and no one is allowed to stand on the fork. When forklift assistants really need to work, they should be equipped with a special hanging basket for forklift trucks, and the forks should be inserted into the special fixing grooves below the hanging basket.
3. 1. 1. Personnel working in the hanging cage: no more than 2 people, they must wear safety helmets and safety belts, and all tools are packed in tool bags to avoid falling.
3. 1.2. During the aerial work of the hanging cage, the forklift driver:
3. 1.2. 1. If aerial work is basically harmless work such as inventory and labeling, forklift drivers should not leave the forklift in order to provide timely assistance;
3. 1.2.2. If metal tools are needed to repair lamps and pipes, forklift drivers can choose to wear safety helmets and sit in the cab for assistance; You can also choose to leave the forklift cab and wear a safety helmet within 8~ 10 meters around the forklift for safety monitoring, reminding pedestrians to bypass and warning irrelevant personnel not to operate the forklift.
3.2, in addition to loading and unloading goods, must drive on the right;
3.3. The fork is 50-150 mm off the ground when it is empty; When handling goods, the height of the goods from the ground shall not be greater than 500 mm, and the lifting gantry shall be tilted backwards to the limit.
3.4. In case of someone in front, honk the horn to remind the driving route;
3.5. Keep a safe distance between three forklifts and other forklifts, unless the forklifts meet;
3.6, at intersections or narrow intersections, should be careful to slow down, and horn ready to stop at any time;
3.7, in and out of the job site or driving on the road, pay attention to the presence of obstacles above the collision. Don't turn sharply or brake suddenly in non-emergency situations;
3.8. When driving on a ramp,
3.8. 1 Go uphill and downhill empty-if you drive uphill, you need to go uphill backwards and go downhill at the fork. So the center of gravity will fall on the front wheel.
3.8.2 When loading goods, go up and down the slope-if loading goods on the slope, the fork needs to go uphill and go downhill. In this way, the center of gravity will also fall on the front wheel, and it is not allowed to turn around on the slope under any circumstances;
3.9. Forklift trucks are not allowed to overtake in principle, but if they want to overtake, they should slow down and honk their horns, and pay attention to observation to prevent the car from suddenly starting or someone jumping off.
4. Homework
4. 1. Overloading and unbalanced driving are strictly prohibited.
4.2. When loading and unloading goods, that is, from the beginning of load-bearing of the fork to the stable load-bearing and from the stable load-bearing to the beginning of load-bearing, the brake must be started.
4.3, the operation speed should be slow, it is forbidden to impact the loaded goods.
4.4, abide by the "seven noes"
4.4. 1 It is forbidden to lift the goods for long-distance driving (the height exceeds 500mm).
4.4.2 Forks are not allowed to overturn pallets or unload goods by braking inertia.
4.4.3 It is forbidden to shovel and transport dangerous goods directly.
4.4.4 Single fork operation is not allowed.
4.4.5 It is forbidden to use inertia to load and unload goods.
4.4.6 Forks are not allowed to lead people to work. After the fork is raised, it is forbidden to stand under the fork for maintenance.
4.4.7 Forklift trucks are not allowed to tow other vehicles. If it is really necessary to use a forklift for traction, it must be approved by the director of the administrative group.
4.5 It is forbidden to hang the goods in the air after parking. After unloading, lower the fork to the normal driving position before driving.
4.6 When the goods are loaded into the forks, the weight of the goods shall be shared equally by the two forks. The goods should not be skewed, and one side of the goods should be stuck on the shelf. Small items should be put into the collection box (board) to prevent falling. The goods loaded on the forklift shall not obstruct the driver's sight. If it obstructs the driver's vision, you should back up and drive slowly. If you encounter a slope, you shouldn't reverse the car. There should be a person there to direct the forklift forward.
4.7. When the fork approaches or recovers the goods, the speed should be slow and steady. Be careful that the wheels do not crush the goods, skids (pallets) and forks, and do not scratch the goods support personnel.
4.8. When the forklift is lifting or driving, it is forbidden for anyone to stand on the fork to take things or play a balancing role. When forklift forks are lifted, no one is allowed within the radius of 1 m.
4.9 When transporting goods that affect the line of sight or goods that are easy to slide, you should reverse the car and drive at a low speed.
4. 10. Before loading the goods into the container truck, first of all, we should observe whether the container truck is close to the delivery platform, whether the wheels of the truck are cushioned with triangular wood as required, and whether there are people in the carriage. We should estimate the carrying capacity of the truck and the inclination of the truck and pedal before loading and unloading.
4. 1 1, articles and facilities found or damaged shall be reported truthfully.
4. 12. In order to protect the driver, the forklift is equipped with a high-altitude protection device. The driver's body should be protected, including his hands and feet.
Step 5 stop the car
5. 1. Try to avoid stopping on the slope. If it is inevitable, plug the wheels with other reliable objects, tighten the handbrake and turn off the engine. When parking, lower the fork to the lowest position, and then tighten the brake to cut off the circuit. Parking is not allowed on roads with longitudinal slopes greater than 5%.
5.2. Forklift trucks can't stop beside emergency passages, entrances and exits, and fire control facilities.
5.3 When the forklift is not used temporarily, turn off the power supply and pull down the brake.
Step 6 charge
6. 1. When using the charger, please select the charger matched with the forklift and handle it with care.
6.2. After charging, turn off the power first, then pull out the plug of the charger and hang up the charger. It is forbidden to put it on the ground at will.
7. Maintenance
7. 1. If the forklift truck is found to be abnormal, it should be stopped immediately for inspection.
7.2. It is strictly prohibited to carry out maintenance and disassemble parts when the forklift is started. I can't repair the forklift, and I can't disassemble the parts myself.
7.3, in strict accordance with the company's forklift maintenance, maintenance procedures for maintenance.
8. Accidents
In case of an accident, you should:
8. 1. Lie on the steering wheel or operating handle and hold the steering wheel or operating handle tightly.
8.2. The body is opposite to the dumping direction of the forklift.
8.3, pay attention to prevent head or chest injury, don't jump when the forklift overturned.
9. Punishment
9. 1 Violate the following provisions of these Provisions, and give a verbal warning; Two verbal warnings are regarded as one written warning:
1.2,2. 1,2.3,2.4,3.3,3.4,3.5,3.6,3.9,4.2,4.5,4.6,4.7,4.9,4. 10,4. 1 1,4. 12、5. 1,5.3,6. 1,7. 1。
9.2 Those who violate the rest of the regulations will be given a written warning.
9.3 Any violation of any provision of this regulation will cause serious personal injury, serious property loss and serious impact on the company's reputation, and those who violate the law will be sent to judicial organs for handling.
What is the maximum lifting weight and load center? What is their relationship?
When the center of gravity of the goods and the load center are on the same vertical line, the maximum weight that the forklift can load and unload the goods is called the maximum lifting weight of the forklift; The horizontal distance from the center of gravity of the standard load to the front wall of the vertical section of the fork is called the load center of the forklift. Usually, the load center is specified in the design according to the standard, that is, forklifts with different lifting weights generally have different load centers. When the center of gravity of the goods is within the load center, the forklift can be loaded and unloaded with the maximum lifting weight, otherwise the stability of the forklift will be destroyed and accidents will easily occur.
What is the stability of the forklift?
The stability of forklift refers to the ability of forklift to resist overturning during loading and unloading operations and driving on various roads, which can be divided into longitudinal stability and lateral stability. Longitudinal stability refers to the ability of forklift to resist longitudinal rollover around the axle. Lateral stability refers to the ability of forklift to resist rollover and sideslip.
How to stop the fork frame and gantry frame after the forklift works?
After the forklift works, the fork must be lowered to the ground and the gantry restored to its original position (vertical in the middle). The purpose is to protect the hydraulic system from unloading and avoid the deformation and damage of various components (especially sealing components) in the hydraulic system due to long-term compression.
What is the reason why the forklift mast shakes and the mast automatically tilts back and forth?
Reasons for jitter:
(1) The gap between the supporting pin shaft of the gantry and the copper sleeve is too large;
(2) The gap between the sliding steel plates of the inner and outer portal frames is too large;
(3) The tightness of the two starting chains is different;
(4) The roller is excessively worn.
Reasons for automatically tilting forward and backward:
(1) Tilt cylinder seal is damaged;
(2) The multi-way valve leaks.
What is the reason why the fork automatically slides down after it is lifted?
(1) The piston cup is aged or damaged;
(2) The clearance between the lifting cylinder and the piston is too large;
(3) The clearance between the lifting valve barrel of the hydraulic distributor and the lifting valve stem is too large;
(4) Oil leakage from pipes or joints.
What is the reason why the fork can't be lifted because the lifting speed is too slow?
Reasons for slow ascension:
(1) The oil pump is worn or leaks oil;
(2) The spring pressure of distributor safety valve is too low or the steel ball and valve seat are worn;
(3) The gap between the distributor lifting valve cylinder and the lifting valve stem is too large;
(4) The clearance between the lifting cylinder and the piston is too large, or the cup is aged or damaged;
(5) Oil leakage from pipes or joints;
(6) The one-way throttle valve fails.
The reason why the fork can't be lifted
(1) Oil tank is short of oil;
(2) The tubing joint is blocked or seriously leaks oil;
(3) The oil pump is damaged;
(4) The safety valve spring is broken or permanently deformed.
What kinds of forklift maintenance are there? How about the time interval?
Forklift maintenance is divided into four categories, namely, daily maintenance, primary maintenance, secondary maintenance and tertiary maintenance. Daily maintenance is daily maintenance. Usually, first-class maintenance is carried out after 50 hours of work, second-class maintenance is carried out after 200 hours of work, and third-class maintenance is carried out after 600 hours of work.
What is the daily maintenance of forklift trucks?
(1) Check the amount of engine oil in the engine crankcase and air cleaner, the amount of fuel in the fuel tank and the amount of cooling water in the radiator. If it is not enough, add it as required.
(2) Check the height of the electrolyte surface in the battery, add it as needed, and keep the pores of the cover clear, and the pole and the terminal are tightly connected.
(3) Check the free travel and working reliability of hydraulic brake and hand brake, and add brake fluid and remove air from the system as needed.
(4) Check the apparent pressure of the tire and remove the sundries embedded in the tire tread.
(5) Check the amount of working oil in the fuel tank of the vehicle hydraulic system, and check whether there is any leakage in the pipelines and joints.
(6) Check the water level of the fire water tank.
(7) Check the working conditions of instruments, lights and speakers.
(8) After completing the above inspection, start the engine, check the operation of the engine, and check whether the transmission system, braking system and hydraulic lifting system work normally.
What are the main contents of forklift primary maintenance?
(1) Check the oil quantity, oil viscosity and dirt degree of the oil.
(2) Clean the battery and add distilled water as needed.
(3) Check the appearance and tightness of the fan belt.
(4) Check the gearbox, drive axle, working oil pump and water pump drive device for abnormal noise.
(5) Fill the longitudinal connecting rod of clutch and brake with oil or grease as required.
(6) Check the wear of the piston rods of the lifting cylinder and the tilting cylinder. If there is a slight scratch, smooth it with an oilstone or fine emery cloth.
(7) Check and tighten the bolts and nuts of the tire.
What are the main operation contents of forklift secondary maintenance?
(1) Clean the engine oil pan, crankcase and oil filter, and replace it with new oil.
(2) Clean the fuel tank and check whether there is looseness or oil leakage at the joint between the fuel pipeline and the oil pump.
(3) Check the power-off contact of the distributor and adjust the periodic gap.
(4) Check and tighten the bolts of the exposed part of the generator.
(5) Check the discharge capacity of the battery and charge it as needed.
(6) Replace the cooling water in the radiator.
(7) Check and adjust the free travel of clutch and brake pedal and the brake clearance of wheel brake.
(8) Drain the sediment and accumulated water at the bottom of the working oil tank, clean the filter screen and add new oil appropriately.
& ampam，p； am，p； nb，，sp； (9) Check whether the tightness of the two chains is consistent.
(10) Check the clamping iron of the forklift and the heel of the forklift for deformation and cracks.
What is the main operation content of forklift three-level maintenance?
(1) Adjust the valve clearance.
(2) Measure the cylinder pressure and check the causes of non-conformity.
(3) Check the working performance of the clutch and make adjustments as needed.
(4) Check the free travel of the steering wheel and the connection of the pull rod of the steering system, and check the wear of the steering knuckle pin and the steering arm pin.
(5) Check the bearing wear of clutch and brake pedal shaft.
(6) Clean the forklift thoroughly, check and tighten the bolts and nuts of all exposed parts.
What are the safety operation procedures for forklift trucks?
(a) inspection of vehicles
(1) Before forklift operation, check the appearance and add fuel, lubricating oil and cooling water.
(2) Check the starting, running and braking performance.
(3) Check whether the lighting and sound signals are complete and effective.
(4) Check whether the pressure and temperature during the operation of the forklift are normal.
(5) After the forklift is running, check the external leakage and replace the seal in time.
(6) In addition to the above contents, the battery car should also check the circuit of the battery car according to the relevant inspection contents of the battery car.
(2) Start.
(1) Observe the surroundings before starting, and after confirming that there are no obstacles that hinder driving safety, whistle before starting.
(2) For vehicles with pneumatic braking, the reading of the brake barometer must reach the specified value before starting.
(3) When the forklift truck starts loading, the driver should first confirm that the loaded goods are stable and reliable.
(4) Start slowly and steadily.
(3) Driving
When driving (1), the height of the fork bottom from the ground should be kept at 300-400 mm, and the gantry should be tilted backwards.
(2) Don't lift the fork too high when driving. When entering or leaving the work site or driving, pay attention to whether there are obstacles blowing through the air. When carrying goods, if the fork rises too high, it will increase the overall gravity center height of the forklift and affect the stability of the forklift.
(3) After unloading, the fork should be lowered to the normal driving position before driving.
(4) When turning, if there are pedestrians or vehicles nearby, signal that it is forbidden to make sharp turns at high speed. A sharp turn at high speed will cause the vehicle to lose its lateral stability and turn over.
(5) When the diesel forklift goes downhill, it is forbidden to stall and slide.
(6) When the goods are moving, it is forbidden to brake suddenly unless there are special circumstances.
(7) When the load travels more than 7 degrees and goes up and down at a speed higher than the first gear, the brake shall not be used unless there are special circumstances.
(8) When the forklift is driving, it must abide by the traffic rules in the factory and keep a safe distance from the abundant vehicles in front.
(9) When the forklift is driving, the load must be at the lowest position that does not hinder the driving, and the gantry should be tilted back appropriately, and the load shall not be increased except when stacking or loading. When carrying a huge object, the object blocks the driver's line of sight, and the forklift should reverse.
(10) The forklift is controlled by the rear wheel, so you must always pay attention to the swing behind the car to avoid the phenomenon that novices often turn too fast when driving.
(1 1) Don't turn on the ramp or drive across the ramp.
(12) When the forklift is loaded downhill, it should run backwards to prevent the goods from falling.
(4) Loading and unloading
(1) When the forks are loaded with goods, the distance between the two forks should be adjusted according to the needs, so that the load of the forks is balanced and not skewed. One side of the goods should be attached to the shelf, and the weight of the cross load should meet the requirements of the load center curve mark.
(2) The loading height shall not block the driver's sight.
(3) In the process of loading and unloading goods, the forklift must brake.
(4) When the fork approaches or exits the goods, the speed should be slow and steady, and the wheels should not crush the goods, wooden mats, etc. , so as to avoid the crushed objects flying up and hurting people.
(5) When picking up goods with a fork, the fork should be inserted as deep as possible under the goods, and it should also be noted that the fork tip cannot touch other goods or objects. The minimum back inclination angle of the gantry should be adopted to stabilize the load to prevent the load from sliding backwards. When reducing the load, the gantry can lean forward a little, which is convenient for placing the load and pulling the fork.
(6) It is forbidden to fork goods at high speed, and it is forbidden to hit hard objects with fork heads.
(7) Forklift operation, it is forbidden to stand on the fork.
(8) Forklift fork operation, it is forbidden to stand around the fork, in order to avoid the collapse of goods.
(9) Forklift personnel are prohibited from engaging in aerial work to avoid falling accidents.
(10) It is not allowed to use braking inertia to slide objects.
(1 1) It is not allowed to cross-load goods directly on the dock shore.
(12) Single fork operation is prohibited.
(13) Overloading operation is prohibited.