At present, the degree of factory automation has reached a high level, equipment can be produced around the clock, and the labor cost of enterprises has decreased by 25%~30%. However, intelligent manufacturing is not the same as automation, and the potential of industrial internet technology is also manifested in the pursuit of higher value, such as the improvement of yield and data decision-making.
From the development trend, intelligent transformation has become the knowledge of all walks of life, but not all enterprises have a high information foundation and financial support like large enterprises. Operating costs, technical problems, data fragmentation and financial problems have become fatal barriers to keep enterprises out of the information wave. How to help enterprises get on the cloud has become the key.
"To build a digital platform, enterprises must lay a solid foundation for informationization. Only on the basis of informationization can they collect data with an interconnected platform and bring value to enterprises through an analysis platform. " A person in charge of Tupu Software said.
So how does intelligent management work? Through the industrial monitoring system, the real-time running state is displayed. Through the combination of 2D panel and 3D model, the specific data of the equipment is displayed. Mounter factory? For example: its input number, working time, suction number and output; SPI monitors the quantity of good products, straight-through products and total output to ensure the verification and control of the printing process; It also includes automatic optical inspection (AOI) to monitor the number of products with different dislocations and defects on PCB. The hourly output on the production line will be directly transmitted to the visualization platform. If the output is lower than the set target level, it will promote management improvement. The combination of software and hardware makes "Internet plus Internet of Things+Big Data+Automation Equipment" merge with each other, forming a self-driving effect.
Similarly, intelligent management should not only be reflected in the integrated production process. When the demand for manpower decreases, new technologies should serve people more. For example, the factory visualization platform can display data such as intelligent workstations and operator trajectories. The dynamic display mode also urges managers to make efficient and more humanized management measures.
Intelligently create a new look of the factory. The information management, digital operation and interconnection of production equipment in the factory have laid the production foundation for SMT chip industry with low cost, high efficiency and high quality. Form products with high automation, high software output, strong data analysis ability and high quality. Improve the competitiveness and brand strength of enterprises, make full use of information management, enhance their own technical content, and occupy the top of the value chain. Under the visualization of graphic software Hightopo, we can achieve a win-win situation of economic and social benefits.