Application of mechanical automation in mechanical manufacturing.
Abstract: Mechanical automation is the abbreviation of mechanical automation application technology. Mechanical automation plays an important role in mechanical manufacturing industry and has a very wide range of applications. Every production link of mechanical manufacturing is inseparable from the application of mechanical automation technology. Mechanical automation can not only standardize the mechanical manufacturing process, but also improve the manufacturing quality of mechanical products, thus realizing the automatic production and manufacturing of mechanical products. In addition, mechanical automation can effectively optimize the mechanical manufacturing process, improve the efficiency of mechanical manufacturing, save costs and reduce energy consumption. With the progress of the times, higher requirements are put forward for mechanical manufacturing. In order to promote the further development of machinery manufacturing industry, automation technology must be better applied. This paper discusses the general situation, characteristics and application of mechanical automation in mechanical manufacturing industry, as well as the future development of automation technology.
Keywords: mechanical automation technology; Mechanical manufacturing; Characteristics; Application; development trends
Analysis on the concept, characteristics and composition of mechanical automation technology.
(A) the concept
Mechanical automation technology refers to the application of automation technology in machinery manufacturing industry to realize the automatic and continuous production of processing objects, realize the optimized and effective automatic production process, and accelerate the flow frequency and processing transformation of production inputs. The progress and development of the whole manufacturing industry and national economy largely depends on the technical level of mechanical automation. The practice results show that the adoption of mechanical automation technology can not only effectively control the production cycle of products, improve product quality and update speed, greatly improve production efficiency and maximize economic benefits, but also greatly reduce the work difficulty of relevant personnel, effectively improve their working environment and realize the maximum and reasonable allocation of resources. Therefore, under the effective guarantee of mature technical conditions and rich economic conditions, the technical level of mechanical automation has become one of the important factors that determine the development of machinery manufacturing industry, which directly affects the interests and social benefits of machinery manufacturing enterprises.
(2) Features
The characteristics of mechanical automation technology are as follows:
1. Under the great competitive pressure of economic globalization, it has special competitive technical means and can effectively control the production system engineering. It integrates product cost, production cycle and product quality in market competition.
2. In the field of new technology, there is a clear category, which is different from ordinary high-tech technology and covers its performance. It is a collection of multi-disciplinary advanced technologies.
3. Mainly the technology of the secondary industry, which can maximize social and economic benefits.
(iii) Structural composition
As a comprehensive and widely used mechanical automation technology of various high-tech and disciplines, it has been regarded as an important embodiment of the whole system engineering, which consists of five important units, namely:
1, sensory unit. This unit is the basic unit of the whole mechanical automation system, and its main function is to detect whether the performance parameters and state of the system are normal during the working process.
2. Control unit. This unit is the supporting part of the whole mechanical automation system, and its main function is to formulate and adjust the unit of the system.
3. Program unit. This unit is the main part of the whole mechanical automation system engineering, and its main function is to solve the problems of what the system should do and how to do it.
4. Action Team. This unit is the front part of the whole mechanical automation system, and its main function is to effectively locate and apply energy to the system.
5. Development unit. The unit is the core part of the whole mechanical automation system, and its main function is to compare and analyze the information transmitted by the sensor unit, so as to formulate and issue corresponding action instructions according to the actual situation.
Second, the application of mechanical automation technology in mechanical manufacturing
(A) Intelligent applications
Intelligent application in mechanical manufacturing refers to the combination of mechanical manufacturing technology, automation technology, computer application technology and artificial intelligence to form an effective comprehensive manufacturing technology and comprehensively improve the performance of mechanical manufacturing technology. In the practical application of intelligent manufacturing technology, it is necessary not only to realize artificial intelligence, but also to implant related production technologies into manufacturing equipment to continuously improve the automatic production capacity of mechanical automation equipment. The higher the level of intelligence in the process of mechanical manufacturing, the finer the manual operation can be, and the accuracy of the operation can be maintained, thus achieving efficient production that manual operation cannot achieve.
(2) Comprehensive application
Integration technology is also a common technology in machinery manufacturing, which is of great help to improve the speed of machinery production. Integration technology needs to combine all kinds of technologies closely, and this process of technology integration is conducive to the research and development of high and new technologies. In order to promote the reform and innovation of automation technology, existing technologies and equipment must be integrated, and new technologies must be born in different production methods. Integrated mechanical manufacturing not only integrates the internal production and management of enterprises, but also realizes the flexibility of production methods, improves the production level of enterprise mechanical automation, and makes the mechanical manufacturing industry realize the double benefits of product quality and service quality.
(c) Virtualization applications
Virtual manufacturing technology is a comprehensive system technology composed of many disciplines. Including modern mechanical manufacturing technology, computer graphics, concurrent engineering, artificial intelligence, multimedia technology, information technology and many other technologies. Virtual manufacturing technology is based on simulation technology and system modeling, and uses information technology and simulation computer technology to simulate the actual mechanical manufacturing process. Through the simulation of mechanical manufacturing process, possible problems in mechanical manufacturing can be found in time and corresponding solutions can be worked out. Under the old production mode, product development and trial production can only achieve the purpose of trial production of new products through design and actual production testing. There are many uncertainties in the development process. When encountering technical problems, it is necessary to modify the design scheme and try out new products, which not only increases the production cycle of products, but also wastes resources and increases the design cost. These phenomena can be avoided by using virtual manufacturing technology. Only through computer simulation and simulation, the development cycle of mechanical products can be shortened, the cost can be reduced and the competitiveness of mechanical products can be improved.
Flexible application
The flexibility of mechanical manufacturing is characterized by corresponding adaptability according to different external interference forces. Compared with similar technologies in the same industry, the advantages of flexible application of mechanical automation technology are as follows:
1 can meet the requirements of diversified and personalized forms in the development of machinery manufacturing industry on the basis of improving the overall strain function of manufacturing enterprises.
2. It can effectively improve the production efficiency and product quality of enterprises.
3. On the basis of win-win cooperation, meet the needs of customers to the maximum extent and ensure the delivery date of products.
4. Strengthen the management of information system to ensure the safe operation of information system. The flexible application of mechanical automation technology has well solved the requirements put forward by the user, and also optimized the mutual conversion between man and machine scientifically and reasonably. Properly adjust the structural attributes and product types of mechanical manufacturing, and implant the computer management system into the mechanical manufacturing system, so as to obtain greater economic benefits.
Third, the development trend of China's mechanical automation technology
(A) the manufacturing method of network virtualization
Network virtual manufacturing technology mainly relies on computer technology, powerful software and hardware functions and other interactive devices, and builds a virtual environment through a computer working platform. In this virtual environment, human knowledge, human technology and human perception are all involved, forming a brand-new man-machine interface, which can comprehensively model and simulate production activities. Through the interaction with the objects in the virtual world, every link of the product from design and development to manufacturing is simulated. In addition, the product performance can be comprehensively simulated and tested, and the rationality of product design and manufacturing and manufacturing cycle can be predicted. Before the product is produced, the feasibility, economy and rationality of the design should be comprehensively evaluated, so as to effectively avoid unreasonable design and capital investment and realize the optimal allocation of resources.
Green manufacturing method
? Green? This concept was originally applied in the field of environmental protection, and now it has been widely used in all fields of society. We must stick to the road of sustainable development and create a green environment. As a part of nature, human beings and human society cannot exist without nature. The survival and development of human beings depend on the development of nature, and human beings must live in harmony with nature. In the history of human development, nature has been greatly destroyed for various reasons, and some of them are even irreversible. In the long run, the development of mankind and human society will be hindered or even stagnated. Fortunately, human beings have realized their mistakes, and gradually promoted the harmony between man and human society and nature, as well as the automation of manufacturing technology. When developing and applying a new technology, we should stand at the height of philosophy, take sustainable development as a factor that must be considered, promote environmental civilization and promote manufacturing automation. Green? The development of automation.
Conclusion:
To sum up, the successful application of mechanical automation technology has greatly accelerated the development speed of machinery manufacturing industry. The production industry must increase the application of mechanical automation technology and take the advanced technology of mechanical automation with high efficiency and low cost as the main force of industry development, so as to gain a firm foothold in the fierce competition of consumption globalization, economic integration and economic globalization and realize the maximization of production and economic benefits for enterprises.
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Yan Kai, Sheng Chunhong, single translation. Application analysis of mechanical automation in mechanical manufacturing [J]. Science and Technology Information, 20 13, 29:86.
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