Book number: 978730220566 1
Author: Zhu
Pricing: 36 yuan
Release date: September 2009-1
Press: Tsinghua University Publishing House This textbook is a national planning textbook for general higher education during the 11th Five-Year Plan period.
In 2005, the textbook course was rated as a national excellent course, and in 2004, it won the second prize of Beijing Higher Education Teaching Achievement.
Exercises and Counseling for Engineering Materials (4th Edition), Reference Book for Engineering Materials Teachers and Multimedia Teaching Plan for Engineering Materials have also been published by Tsinghua University Publishing House.
(Tsinghua University Engineering Materials Series Textbooks) This book is written according to the syllabus and teaching requirements of mechanical engineering materials in higher industrial schools. It is a national planning textbook for general higher education during the Eleventh Five-Year Plan period, which can be used as a textbook for college students to study engineering materials courses, and can also be used as a reference for candidates applying for graduate students majoring in mechanical engineering and related engineering and technical personnel.
This book is based on Engineering Materials 1 Edition (1983) and the second edition (199 1) edited by Professor Zheng Mingxin and the third edition (200 1) edited by Professor Zhu. Because this book is mainly for non-material students, it focuses on the organizational structure, performance and application of various engineering materials, as well as the basic knowledge of correct selection and use of materials. With the rapid development of postgraduate education in China, some universities and research institutes take Engineering Materials as the entrance examination subject for graduate students majoring in mechanical engineering, and regard the teaching material of Engineering Materials as an important reference book. Therefore, this book strengthens the content of materials science to strengthen students' basic knowledge of materials science. At the same time, attach importance to the application of material science theory in engineering practice, introduce a large number of engineering application examples, guide students to integrate theory with practice and master basic theoretical knowledge.
The fourth edition of engineering materials consists of three parts. The first part is the basic theory part, which consists of chapter 1 and chapter 2. The basic concepts and theories of engineering materials science are expounded, including the structure, microstructure and properties of engineering materials and their relationships. Influencing factors and laws of microstructure and properties of metallic materials. The second part is the knowledge of engineering materials, including chapters 3 to 7. The composition, microstructure, properties and application knowledge of common metal materials, polymer materials, ceramic materials and composite materials are introduced. At the same time, functional materials and other new materials are introduced to expand students' knowledge of materials. The third part is the application of engineering materials, which consists of chapter 8 to chapter 10. This paper introduces the knowledge of failure and material selection of mechanical parts and the application of engineering materials in automobile, machine tool, instrument, thermal energy equipment, chemical equipment, aerospace and other fields. Among them, the chapter "Application of Engineering Materials" can be taught selectively according to students of different majors, and other contents can be taught by students themselves. The book introduces more new materials and new technical knowledge, which is conducive to cultivating students' innovative consciousness. The focus of this book is chapters 2, 3 and 9.
This book strives to be concise, informative, novel, scientific and practical. At the end of the book, a comparison table of commonly used steel grades at home and abroad and a glossary of commonly used engineering materials are attached for readers to consult when reading relevant foreign reference materials or documents.
Combined with this textbook, the author also compiled a book "Exercise and Guidance of Engineering Materials" as a supporting textbook for engineering materials. The contents include the key points of engineering materials, exercises, instruction books for classroom discussion and experiments, teaching reference books for engineering materials teachers, and multimedia teaching plans for engineering materials, which provide necessary teaching resources for engineering materials teachers. The above teaching resources have been published by Tsinghua University Publishing House.
Supported by the new century online course construction project of the Ministry of Education, the author developed the online course of engineering materials and established the course website. Network Course of Engineering Materials has been published by Higher Education Press and Higher Education Electronic Audio-visual Press. Students can study independently under the network environment.
The division of labor of the author of this book is as follows:
Introduction: Zhang Zhu has revised chapters 1, 1, 1.2, 2, 2. 1 to 2.4, and 9, 9.3 to 9.5.
Chapter 1 Section 1.3, Chapter 4 and Chapter 7 were edited by Zhang Gong.
Chapter 1 Section 1.4, Chapter 5 and Chapter 6 were edited and revised by Zhang Huatang.
Section 2.5 of Chapter II, Section 3. 1 and Section 3.2 of Chapter III, Section 9. 1 and Section 10 of Chapter IX were revised by Wang.
Section 2.6 of Chapter II, Chapter VIII, Chapter 10, Section 10.2 and Section 10.3 were edited and revised by Zhang Renwa.
Section 3.3 of Chapter 3, Section 9.2 of Chapter 9 and Section 10 of Chapter 10 were revised by Yao.
Section 3.4 of Chapter III was revised by Wu.
Section 10 of chapter 10.5 and section 10.6 were edited and changed by Gong.
Appendices 1 and 3 were written by Zhang Xin, Appendix 2 by Wu and Appendices 4 and 5 by Zhu.
Photos of microstructure in the book are provided by Ding, Zhang Xin and Zhu.
Professor Zheng Mingxin put forward very valuable opinions on the compilation of this book and commented on the whole book. All the editors expressed their heartfelt thanks to Professor Zheng Mingxin.
The preparation of this book refers to some related textbooks, scientific and technological works and papers at home and abroad, and some photos are downloaded from the Internet. I would like to express my deep gratitude to the relevant authors.
Due to the limited level of editors, the shortcomings of this book are inevitable. Please criticize and correct me.
Zhu Yao, Tsinghua University, June 2009 Catalogue Introduction 5438+0.
0. 1 Great contribution of the Chinese nation to material development
0.2 Binding Bond of Material 4
0.3 Classification of Engineering Materials Chapter 8 1 Structure and Performance Characteristics of Materials 10
1. 1 structure and microstructure of metallic materials 10
1. 1. 1 crystal structure of pure metal 10
Crystal structure of 1. 1.2 alloy 2 1
1. 1.3 Microstructure of metallic materials 24
1.2 performance characteristics of metallic materials 26
1.2. 1 Technological properties of metallic materials 26
1.2.2 Mechanical properties of metallic materials 28
1.2.3 Physical and chemical properties of metallic materials 33
1.3 structure and properties of polymer materials 36
1.3. 1 Structure of polymer materials 37
1.3.2 Performance characteristics of polymer materials 4 1
1.4 Structure and performance characteristics of ceramic materials 47
1.4. 1 Structure of ceramic materials 47
1.4.2 Performance characteristics of ceramic materials 52 Chapter II Control of microstructure and properties of metallic materials 56
2. 1 crystallization of pure metal 56
2. 1. 1 crystallization of pure metal 56
2. 1.2 isomeric conversion 59
2. 1.3 Ingot Structure 59
2. 1.4 engineering application of crystallization theory
2.2 Crystallization of Alloy 63
2.2. 1 binary alloy crystallization 64
2.2.2 Relationship between alloy properties and phase diagram 70
2.2.3 crystallization of iron-carbon alloy 7 1
2.3 Plastic processing of metals 85
2.3. 1 Plastic deformation of metal 86
2.3.2 Changes in microstructure and properties of metal after plastic deformation during heating 90
2.3.3 Engineering application of plastic deformation and recrystallization 92
2.4 Heat Treatment of 94 Steel
2.4. 1 transformation of steel during heating 94
2.4.2 Transformation of steel during cooling 96
2.4.3 Ordinary heat treatment of steel 104
2.4.4 surface heat treatment of steel 1 12
2.4.5 chemical heat treatment of steel 1 14
2.4.6 Other heat treatment technologies 1 18
2.4.7 Application of computer technology in heat treatment 12 1
2.4.8 heat treatment engineering application 122
2.5 Alloying of Steel 122
2.5. 1 Interaction between alloying elements and iron and carbon 122
2.5.2 Effect of alloying elements on Fe-Fe? Influence of 3C phase diagram 124
2.5.3 Effect of alloying elements on heat treatment of steel 125
2.5.4 the influence of alloying elements on the technological properties of 127 steel
2.5.5 Effect of alloying elements on properties of 128 steel
2.5.6 engineering application of alloying 129
2.6 surface technology 129
2.6. 1 brush plating 129
2.6.2 thermal spraying technology 13 1
2.6.3 vapor deposition technology 133
2.6.4 Laser Surface Modification 136 Chapter III Metal Materials 138
3. 1 carbon steel 138
3. Composition and classification of1.1carbon steel 138
3. 1.2 Brand and application of carbon steel 139
3.2 alloy steel 142
Introduction 142
3.2.2 Alloy structural steel 143
3.2.3 Alloy tool steel 155
3.2.4 Special performance steel 165
3.3 Cast steel and cast iron 175
3.3. 1 cast steel 175
Cast iron 177
3.4 nonferrous metals and their alloys 19 1
3.4. 1 aluminum and aluminum alloys 19 1
3.4.2 Copper and copper alloys 199
3.4.3 Titanium and titanium alloys
Magnesium and magnesium alloys 2 13
Nickel and nickel alloys 2 13
3.4.6 Bearing Alloy 2 16 Chapter IV Polymer Materials 220
4. 1 plastic 220
4. Composition of1.1Plastic 220
4. 1.2 plastic classification 22 1
4. 1.3 general engineering plastics 222
4.2 Synthetic Fibers 229
4.2. 1 synthetic fiber production method 229
4.2.2 Ordinary synthetic fiber 23 1
4.3 Synthetic Rubber 233
4.3. 1 Classification of synthetic rubber and composition of rubber products 233
4.3.2 Ordinary Synthetic Rubber Chapter 5 Ceramic Materials 237
5. 1 common ceramics 237
5. 1. 1 ordinary daily-use ceramics 237
5. 1.2 Ordinary industrial ceramics 238
5.2 Special Ceramics 239
5.2. 1 oxide ceramics 239
5.2.2 Carbide Ceramics 240
5.2.3 Boride Ceramics 242
5.2.4 Nitride Ceramics 242 Chapter VI Composite Materials 245
6. 1 compound principle 246
6. 1. 1 composite principle of fiber reinforced composites 246
6. 1.2 Composite Mechanism and Principle of Particle Composites 247
6.2 Performance characteristics of composite materials 248
6.2. 1 specific strength and specific modulus 248
6.2.2 Fatigue resistance and fracture resistance 248
6.2.3 High Temperature Performance 249
6.2.4 Friction-reducing, Wear-resisting and Vibration-reducing Performances 249
6.2.5 Other Special Performances 249
6.3 Non-metal matrix composites 250
6.3. 1 polymer matrix composite 250
6.3.2 Ceramic matrix composites 252
6.3.3 Carbon-based composites 253
6.4 Metal Matrix Composites 254
6.4. 1 cermet 254
6.4.2 Fiber reinforced metal matrix composites 255
6.4.3 Fine Particles and Whiskers Reinforced Metal Matrix Composites Chapter 7 Functional Materials and New Materials 256
7. 1 electrical functional materials 256
7. 1. 1 metal conductive material 256
7. 1.2 metal electrical contact material 257
7. 1.3 resistive material 258
7. 1.4 conductive polymer material 258
7. 1.5 superconducting material 259
7.2 Magnetic Functional Material 26 1
7.2. 1 soft magnetic materials
7.2.2 Permanent magnet (hard magnetic) material 26 1
7.2.3 Information magnetic material 262
7.3 Thermal Functional Materials 263
7.3. 1 expansive material 263
7.3.2 Shape memory material 264
7.3.3 Temperature measuring material 266
7.4 Optical Functional Materials 266
7.4. 1 optical material 266
7.4.2 Solid Laser Material 266
7.4.3 Information display materials 267
7.4.4 optical fibers 268
7.5 Invisible materials and smart materials 268
7.6 Nanomaterials 268
7.6. 1 nanomaterials and their characteristics 269
7.6.2 Carbon Nanomaterials 269
Nanoceramic material 270
7.6.4 Nanocomposites 27 1 Chapter 8 Failure Analysis and Material Selection Principles of Parts 272
8. 1 Failure of mechanical parts 272
8. 1. 1 distortion fault 272
8. 1.2 Fracture failure 275
8. 1.3 Wear fault 278
8. 1.4 Corrosion Failure 279
8.2 Failure Analysis of Mechanical Parts 280
8.2. 1 Basic causes of parts failure 280
8.2.2 Failure Analysis of Parts 280
8.3 Material Selection Principles for Mechanical Parts 283
8.3. 1 service performance principle 283
8.3.2 Process performance principles 284
8.3.3 Principles of Economic and Environmental Protection Chapter 9 Material Selection and Process Route Design of Typical Workpieces 286
9. 1 gear material selection 287
9. 1. 1 Working conditions of gear 287
9. 1.2 Failure form of gear 287
9. 1.3 Performance requirements for gear materials 288
9. 1.4 material selection of gear parts 288
9. 1.5 Typical gear material selection example 288
9.2 Material selection of shaft parts 29 1
9.2. 1 Working conditions of shaft parts
9.2.2 Failure Mode of Shaft Parts 292
Performance requirements for shaft parts 292
9.2.4 Material Selection of Shaft Parts 292
9.2.5 Material Selection of Typical Shaft 293
9.3 spring material selection 295
9.3. Working conditions of1spring 296
9.3. Two Failure Forms of Spring 296
9.3.3 Performance requirements for spring materials 296
9.3.4 Material Selection of Spring 296
9.3.5 Material Selection of Typical Springs 297
9.4 Tool Material Selection 298
9.4. 1 Working conditions of cutting tools 298
9.4.2 Failure Forms of Cutting Tools 298
9.4.3 Performance requirements of cutting tool materials 298
9.4.4 Material Selection of Cutter 298
9.4.5 Tool Material Selection Example 299 Chapter 10 Application of Engineering Materials 30 1
10. 1 automotive material 30 1
10. 1. 1 automotive metal material 30 1
10.10.2 automobile plastic 306
10. 1.3 Rubber for automobile 308
10. 1.4 ceramic materials for automobiles 308
10. 1.5 development trend of new automotive materials 309
10.2 machine tool material 309
10. 2. 1 fuselage and base material 309
10.2.2 gear material 3 10
10.2.3 Material of shaft parts 3 10
10.2.4 material of threaded coupling 3 1 1
10.2.5 material of screw transmission parts 3 1 1
10.2.6 worm gear and worm transmission material 3 1 1
10.2.7 sliding bearing material 3 12
10.2.8 rolling bearing material 3 13
10.3 instrumentation materials 3 13
10. 3. 1 shell material 3 13
10.3.2 Material of shaft parts 3 14
10.3.3 cam material 3 14
10.3.4 gear material 3 14
10.3.5 material of worm wheel and worm 3 14
10.3.MEMS material 3 14
10.4 thermal energy equipment material 3 15
10.4. 1 steel for main parts of boiler 3 15
10.4.2 steel for main parts of steam turbine 3 16
10.4.3 generator rotor material 3 18
10.5 chemical equipment materials 3 19
10.5. 1 steel for chemical equipment
10.5.2 nonferrous metals and their alloys for chemical equipment 322
10.5.3 nonmetallic material
10.5.4 Composite 324
10.6 aerospace materials 324
10.6. 1 ultra-high strength steel 324
10.6.2 light metals and their alloys 325
10.6.3 high temperature metal structural material 327
10.6.4 advanced metal matrix and inorganic non-metal matrix composites 328
10.6.5 advanced polymer matrix composites 329
10.6.6 appendix of advanced functional materials 329 1 classification and code of metal heat treatment process 330 appendix 2 national code, description and application of commonly used aluminum and aluminum alloys 334 appendix 3 comparison table of commonly used steel grades at home and abroad 335 appendix 4 conversion table of several physical quantities 337 appendix 5 glossary of commonly used engineering materials 338 references 342.