Preface of the second edition 1 preface of the sixth edition 1 chapter 6 1 basic law of metal cutting process1./basic concept of cutting process 1.2 metal deformation in cutting process 1.3 chips of hard and brittle nonmetallic materials. Kloc-0/.5 Cutting Heat and Cutting Temperature Chapter II Basic Knowledge Selection of Cutting Parameters and Geometric Angle of Cutting Fluid 2. 1 Tool 2.2 Tool Material 2.3 Tool Wear 2.4 Tool Durability 2.5 Selection Principles of Cutting Parameters 2.6 Cutting Fluid Chapter III Machining Quality 3. 1 Machining Accuracy 3.2 Machining Surface Quality 3.3 Vibration in Machining Chapter IV Formulation of Machining Procedure 4./ Kloc-0/ Overview 4.2 Formulation of Process Regulations 4.3 Technical and Economic Analysis of Machining Scheme Chapter 5 Group Process and Computer Aided Process Design 5.65438+ 5.2 Group Processing Process 5.3 Computer Aided Process Design Chapter 6 Overview of the Application of Information Technology in Mechanical Manufacturing 6. 1 Overview of information system 6.2 Introduction of common information systems 6.3 Overview of enterprise information system construction Chapter II Fundamentals of metal cutting machine tools and process equipment Chapter 1 Metal cutting machine tool model and graphic symbols 1. 1 Metal cutting machine tool model 1.2 Gold. It belongs to the visual symbol of the operating rules of cutting machine tools 1.3. Visual symbols of operating instructions for CNC machine tools Chapter II Machine Tool Fixture 2. 1 Overview 2.2 Positioning of Workpiece in Fixture 2.3 Clamping of Workpiece in Fixture 2.4 Tool Setting and Guiding Device 2.5 Fixture Indexing Device and Fixture Body 2.6 Design Method of Special Fixture 2.7 Combination Fixture 2.8 Combination Fixture 2.9 Computer Aided Design of Machine Tool Fixture (CAD of Machine Tool Fixture) Chapter III Machine Tool Accessories 3./ Kloc-0/ Machine Tool Accessories Model 3.2 Worktable 3.3 Tool Holder 3.4 Indexing Device 3.5 Clamping Device 3.6 Center Frame and Tool Holder 3.7 Other Accessories Chapter III Cutting Processing Chapter 1 Basic Features of Turning and Processing Range 1.2 Main turning process parameters 1.3 Turning accuracy 65438 Reaming, features of reaming and main process parameters 2.2 Drilling and drilling Calculation of reaming maneuver time 2.3 Machining accuracy of drilling, reaming and reaming 2.4 Causes and solutions of common problems in drilling, reaming and reaming 2.5 Deep hole drilling, small hole drilling and micro hole drilling 2.6 Drilling machine 2.7 Hole processing tools Chapter III Boring 3. 1 Features and types of boring 3.2 Boring with horizontal boring machine 3.3 Boring with diamond boring machine (high-speed fine boring) 3.4 Coordinate Boring Machine Boring 3.5 Boring Amount 3.6 Boring Accuracy Machine 3.9 Boring Cutter Chapter 4 Milling 4. 1 Milling Features, Methods and Processing Range 4.2 Milling Amount 4.3 Ways to Improve Milling Accuracy and Milling Efficiency 4.4 Milling of Typical Parts and Surfaces 4.5 Milling Development Trend 4.6 Milling Machine 4.7 Milling Cutter Chapter 5 Planing, Inserting and Sawing 5. 1 Planing 5.2 Slotting 5.3 Sawing Slotting machine and sawing machine 5.5 Planer and slotting machine Chapter VI Broaching 6. 1 Features, types and methods Broaching force and broaching maneuver time 6.3 Broaching cutting fluid and its pouring method 6.4 Analysis and solution of common defects in broaching 6.5 Broaching of typical surfaces and parts 6.6 Broaching machine 6.7 Broaching tool Chapter VII Grinding 7. 1 Grinding principle 7.2 Basic characteristics and grinding types 7.3 Selection of common grinding parameters 7.4 Main process parameters of common grinding methods 7.5 Dressing of grinding wheel 7.6 Grinding fluid 7.7 Reasons for common defects in grinding 7.8 Efficient grinding 7.9 Grinding machine 7. 10 Selection of grinding tools Chapter 8 Gear, worm pair and spline machining 8. 1 Cylindrical gear machining 8.2 Bevel gear machining 8.3 Worm pair machining 8.4 Spline machining 8.5 Gear machining machine tool 8.6 Gear cutter Chapter 9 Thread machining 9. 1 Basic types, characteristics and scope of application of thread machining 9.2 Tap tapping, die set thread 9.3 Thread turning 9.4 Thread grinding 9.5 Thread machining machine tool 9.6 Thread cutter Chapter 6 Precision machining 1 1 . 1 Overview 1 1.2 Ultra-precision cutting with diamond tools 1 .3 Precision and ultra-precision grinding 1 1.4 Precision grinding examples Chapter 65438 +02 Cutting of difficult-to-machine materials .5002 2.6 cutting of engineering ceramics 12.7 cutting of other difficult-to-cut materials 12.8 cutting tools for non-metallic materials 13 chapter high-speed cutting 1 3./overview of high-speed cutting 13.2 high-speed cutting tools 6 5438+03.3 high-speed. 3 Tools and Fixtures Chapter IV Selection of CNC Machine Tools Chapter V Debugging and Acceptance of CNC Machine Tools Chapter VI Operation and Programming of CNC Machine Tools Chapter VII Typical CNC Machine Tools Chapter VIII Maintenance Basis of CNC Machine Tools Chapter V Special Processing 1 General Chapter 2 EDM Chapter 3 Electrochemical Machining Chapter 4 High Energy Beam Machining Chapter 5 Ultrasonic Machining Chapter 6 Chemical Machining and Composite Machining Chapter 7 Other Special Machining Chapter 8 Micro-machining Chapter 9 Surface Engineering Technology Chapter 6 Machining Process Automation Chapter 1 Chapter Introduction Chapter II Formulation of Automatic Machining Process Scheme Chapter III Automatic Material Storage and Transportation System Chapter IV Automation of Mechanical Machining Process Common Process Equipment Chapter V Chapter VIII Automatic Detection and Monitoring in Machining Chapter VI Acceptance, Evaluation, Use and Maintenance of Automatic Machining Equipment Chapter 7 Inspection Chapter 1 Geometry Measurement Basis and Measuring Tool Chapter 2 Geometry Measurement Method Chapter 8 Mechanical Assembly Chapter 2 Assembly Operation Chapter 3 Assembly of Typical Parts

Publication information of 1

Press: Mechanical Industry Press Book Category: Mechanical Processing Book Name: Mechanical Processing Technician Manual Book Number: 978-7-11-09176-9 Author: Yang Shuzi Editor-in-Chief Publication Date: 2002165438+/kloc-.

Introduction to the content of 1

This manual brings together all the main aspects of mechanical manufacturing technology, reflects the progress of modern advanced manufacturing technology, has the characteristics of concise and practical content, popular narration and convenient use, and is a manual of mechanical processing technology with high use value. This manual is divided into eight parts, including: technical basis of machining, metal cutting machine tools, machine tool fixtures and tools, cutting, special machining, automatic machining, testing and mechanical assembly. This manual can be used as a reference for engineers and technicians engaged in machinery manufacturing and teachers and students majoring in machinery in engineering colleges.

Preface to 1

Make the past serve the present. Throughout human history, it should be said that materials, energy, information and manufacturing are the four pillars of human civilization. Manufacturing industry is the general name of all industries related to manufacturing industry and one of the pillar industries of national economy. Manufacturing technology is the technology of turning raw materials into products, the foundation of national economic and social development, and the key basic technology on which the manufacturing industry itself depends. Without the progress of manufacturing industry and manufacturing technology, there would be no means of production, means of subsistence, scientific and technological means, military equipment, etc., and there would be no progress in them. Statistics show that 68% of the wealth in the United States comes from manufacturing industry, 49% of Japanese gross national product is provided by manufacturing industry, and China's manufacturing industry also accounts for 40% of the total industrial output value. It can be said that without developed manufacturing industry, there can be no real prosperity of the country, and without machinery manufacturing industry, there can be no manufacturing industry. In the final analysis, economic competition is the competition between manufacturing technology and manufacturing capacity. Since the reform and opening up 20 years ago, China's machinery manufacturing industry has made full use of both domestic and foreign technical resources, promoted the technological transformation of enterprises in a planned way, and guided enterprises to rely on scientific and technological progress, which has made remarkable changes in manufacturing technology, product quality and level, and economic benefits, and made great contributions to the prosperity of the domestic market, the expansion of foreign exchange earning through exports, and the promotion of national economic development. In order to meet the needs of the development of machinery manufacturing technology, further improve the technical level of China's machinery manufacturing and enhance the competitiveness of China's mechanical and electrical products in the international market, we have compiled and published this manual with the strong support of Machinery Industry Press. This book brings together the main contents of all aspects of mechanical manufacturing technology, including the technical basis of mechanical processing, metal cutting machine tools, machine tool fixtures and tools, cutting processing, special processing, automation of machining process, testing and assembly, etc. Full manual ***8 articles and 60 chapters. The characteristics of this book are based on technology, with technical methods as the main line, and technical data and technical methods are closely combined; This paper not only discusses the quality, efficiency and cost of processing and assembly in mass production, but also introduces the technological characteristics of multi-variety and small batch production, emphasizing the concepts of flexibility, integration and rapid reorganization of production. Concise and practical, focusing on reflecting the new progress of modern manufacturing technology; Adopt the latest national standards.

Directory of 1

Foreword Chapter 65438 +0 Fundamentals of Machining Process Chapter 65438 +0 Basic Laws of Metal Cutting Process Chapter 65438 +0.65438 +0.2 Metal Deformation in Cutting Process Chapter 65438 +0.3 Chip Formation Mechanism and Cutting Form of Hard and Brittle Nonmetallic Materials Chapter 65438 +0.4 Cutting Force Cutting Power Chapter 65438 +0.5 Cutting Heat and Cutting Temperature Chapter 2 Tool Foundation Selection of cutting parameters and cutting fluid 2. 1 tool geometry angle 2.2 tool wear 2.3 tool durability 2.4 principle of selecting cutting parameters 2.5 cutting fluid chapter 3 machining quality 3. 1 machining accuracy 3.2 machining surface quality 3.3 vibration in machining chapter 4 formulation of machining procedure 4. 1 Overview 4.2 Formulation of Process Regulations 4.3 Characteristics of NC Machining Process 4.4 Technical and Economic Analysis of Machining Scheme Chapter 5 Group Technology and Computer Aided Process Design 5. 1 Group Technology (GT) 5.2 Group Machining Process 5.3 Computer Aided Process Design Chapter 2 Metal Cutting Machine Tool Chapter 6 Metal Cutting Machine Tool Model and Graphical Symbols 6. 1 Metal cutting machine tool model 6.2 Visual symbol of metal cutting machine tool operation instruction 6.3 Visual symbol of NC machine tool operation instruction Chapter VII NC machine tool and machining center 7. 1 Numerical Control Machine Tool 7.2 Machining Center Chapter 8 Lathe 8.654 38+0 Horizontal Lathe 8.2 Vertical Lathe 8.3 Turret Lathe and Rotating Lathe 8.4 Copying Lathe 8.5 Chuck Multi-tool Lathe 8.6 Single-axis Automatic Lathe 8.7 Multi-axis Automatic Lathe 8.8 Numerical Control Lathe and Turning Center 8.9 Crankshaft Lathe Chapter 9 Drilling Machine 9. 1 Types and scope of application 9.2 Bench drilling machine 9.3 Vertical drilling machine 9.4 Radial drilling machine 9.5 Deep hole drilling machine 9.6 CNC drilling machine Chapter 10 Boring machine10/horizontal milling and boring machine chapter 1 1 milling machine1. .2 Tool milling machine, rocker milling machine and ram milling machine 1 1.3 bed milling machine 1 .4 gantry milling machine and CNC gantry boring and milling machine 1 1.5 copying milling machine and face grinder 13.5 special grinder/. 3.7 CNC grinder Chapter 65438 +04 Gear Machining Machine Tool/KOOC-0/4./KOOC-0/Overview/KOOC-0/4.2 Gear Hobbing Machine/KOOC-0/4.3 Gear Shaping Machine/KOOC-0/4.4 Gear Shaving Machine. 14.5 honing machine 14.6 gear grinding machine 14.7 spline shaft milling machine 14.8 CNC gear machining machine 14.9 bevel gear machining machine 15 thread machining machine 15./kloc .2 Thread Milling Machine/KOOC-0/5.3 Thread Grinding Machine/KOOC-0/5.4 Tapping Machine/KOOC-0/5.5 Rolling Machine/KOOC-0/5.6 Rolling Machine Chapter 65438 +06 Machine Tool Accessories/KOOC-0/6.6 Machine Tool Accessories Model/KOOC-0/6.2 Worktable/KOOC 6.4 Positioning of indexing device 65438 17.3 Clamping of workpiece in fixture 17.4 Tool setting and guiding device 17.5 Design method of fixture indexing device and fixture body 17.6 special fixture 17.7 combined fixture 17.8 group. 17. 10 computer-aided design of machine tool fixture (machine tool fixture CAD) Chapter 18 Tool materials 18. 1 carbon tool steel and alloy tool steel 18.2 high-speed tool steel 18.3 carbide 8+08.5 superhard tool materials Chapter 19 Tool 19. 1 lathe tool 19.2 Ceramic, Jin Mao and cubic boron nitride lathe tool 19.3 Forming lathe tool 19.4 Planer and gear shaper cutter Chapter 20 Hole. Types and Uses of Hole Machining Tools 20.2 Twist Drill 20.3 Carbide Shallow Hole Drill 20.4 Reamer 20.7 Deep Hole Drill 20.8 Boring Tool 20.9 Composite Hole Machining Tool Chapter 2 1.1Types and Uses of Milling Cutters 2 1.2 High-speed steel pointed tooth milling cutter 2/kloc-0 5 Carbide Milling Cutter Chapter 22 Broach 22. 1 Broach Type 22.2 Broach Structure and Geometric Parameters 22.3 Use of Broach Chapter 23 Gear shaper cutter 23. 1 Gear shaper cutter 23.2 Gear hob 23.3 Gear shaper cutter 23.4 Gear shaper cutter 23.5 Non-involute generating cutter. 23.6 Worm gear cutter 23.7 Bevel gear cutter Chapter 24 Thread cutter 24. 1 Type thread cutter 24.2 thread turning tool and comb cutter 24.3 tap 24.4 die 24.5 thread milling cutter 24.6 thread cutting head 24.7 thread rolling cutter Chapter 25 Tools for automatic processing 25.6 5438+0 Rigid automatic tools 25.2 CNC machine tools and flexible automatic processing tools Chapter 26 Tools for processing nonmetallic materials 26. 1 27.2 Main turning process parameters 27.3 Turning accuracy Chapter 28 Drilling, Hinge and Hinge 28. 1 Characteristics and main process parameters 28.2 Calculation of maneuvering time of drilling, hinge and hinge 28.3 Machining accuracy of drilling, hinge and hinge 28.4 Causes and solutions of common problems in drilling, hinge and hinge processing 28.5 Drilling of deep holes, small holes and micropores Chapter 29 Characteristics and types of boring. 29.2 Horizontal Boring 29.3 Golden Hole Boring 29.4 Coordinate Boring 29.5 Boring Amount 29.6 Boring Accuracy 29.7 Typical Surfaces and Parts Boring Chapter 30 Milling 30. 1 Milling Features, Methods and Addition Range 30.2 Milling Quantity 30.3 Ways to Improve Milling Accuracy and Efficiency 30.4 Milling Typical Parts and Surfaces 30.5 Milling Development Trend Chapter 36544 Saw 3 1 . 1 planer 3 1.2 slotting 3 1.3 saw Chapter 32 Broaching 32. 1 Characteristics, types and methods of broaching 32.2 Broaching dosage, broaching force and broaching maneuver time 32.3 Broaching cutting fluid and its pouring method 32.4 Solutions to common defects in broaching 32.5 Typical surfaces and parts Kloc-0/ grinding principle 33.2 Basic characteristics and grinding types 33.3 Selection of grinding tools 33.4 Selection of common grinding parameters 33.5 Main process parameters of common grinding methods 33.6 Dressing of grinding wheel 33.7 Grinding fluid 33.8 Reasons for common defects in grinding 33.9 Efficient grinding Chapter 34 Finishing and Finishing 34. 1 Honing 34.2 Grinding 34.3 Polishing Chapter 35 Precision and Ultra-precision Machining 35.6438+ 0 Overview 35.2 Ultra-precision Cutting of Diamond Tools 35.3 Examples of Precision and Ultra-precision Grinding 35.4 Examples of Precision Grinding Chapter 36 Cutting of Difficult-to-machine Materials 36. 1 Cutting characteristics of difficult-to-cut materials 36.2 Cutting of high-strength steel 36.3 Cutting of high-manganese steel 36.4 Processing of high-temperature alloy 36.6 Processing of engineering ceramics 36.7 Processing of other difficult-to-cut materials 37. 1 Machining method and process design of cylindrical gear 37.2 Hobbing 37.3 Gear shaping 37.4 Gear shaving 37.5 Honing 37.6 Gear grinding 37.7 Cold extrusion. 37.8 Chamfering of Gear Tooth End 37.9 Machining Technology of Heavy-duty Gear 37. 10 Gear Machining CAPP 37.1Worm Pair Machining Chapter 38 Bevel Gear Machining 38. 1 Overview 38.2 Straight Bevel Gear Machining 38.3 Curved Bevel Gear Machining 38.4 Research on Bevel Gear. Inspection of Tooth 38.5 Bevel Gear and Modification of Contact Area Chapter 39 Spline Machining 39. 1 Features of Spline Machining 39.2 Main Methods of Spline Machining Chapter 40 Thread Machining 40. 1 Basic Types, Features and Scope of Application of Thread Machining 40.2 Thread Turning of Tapping Thread and Die Sleeve Thread 40.3 40.4 Thread Grinding Part 5 Special Machining Part 4/KLOC-0 Chapter Overview 4 1 Special Machining Technology Concept and Function 465438 EDM 42. 1 Basic Principle of EDM 42.2 Equipment System of EDM 42.3 EDM Technology and Application 42.4 Common Faults and Abnormal Phenomena of EDM Machine Tool Chapter 43 EDM 43. 1 Principle and characteristics of WEDM at home and abroad 43.2 Overview of machining development 43.6 WEDM machine tool and model 43.4 programming 43.5 Typical machining examples 43.6 Other applications of WEDM Chapter 44 Electrochemical machining 44. 1 Basic principles and characteristics of electrochemical machining 44.4 Cathode design of electrochemical machining 44.5 Electrochemical machining of mixed gas 44.6 Application of electrochemical machining 44.7 Numerical control generation electrochemical machining technology Chapter 45 High energy beam plus 45. 1 laser machining 45.2 Electron beam machining 45.3 Ion beam machining Chapter 46 Ultrasonic machining 46. 1 Principle and characteristics of original ultrasonic machining 46.2 Ultrasonic machining equipment and horn 46.3 Basic technological rules of ultrasonic machining 46.4 Ultrasonic turning 46.5 Ultrasonic drilling 46.6 Composite machining for other applications 47. 1 Chemical Machining 47.2 Composite Machining Chapter 48 Other Special Machining 48.65 438+0 Water Jet Cutting 48.2 Abrasive Jet Machining 48.3 Magnetic Grinding 48.4 Extrusion Honing 48.5 Electrochemical Polishing 48.6 Rapid Prototyping Technology Chapter 6 Machining Process Automation Chapter 49 Introduction 49. 1 Significance of Machining Process Automation, Tasks and main contents 49.2 Strategy of automatic machining 49.3 Automatic machining system and its composition 49.4 Development trend of automatic machining Chapter 50 Automatic material storage and transportation system 50. 1 Overview 50.2 Rigid automatic material storage and transportation system 50.3 Flexible automatic material storage and transportation system 50.4 Chip and cutting fluid processing system. Chapter 5 1: Formulation of Automatic Machining Process Scheme 5 1. 1 Characteristics of Automatic Machining Process 5 1.2 Application of Grouping Technology in Automatic Machining 5 1.3 Automatic Machining Process Scheme 5 1.4 Selection of Cutting Parameters 5/kloc Processing automation commonly used process equipment 52. 1 main types, Characteristics and application of common process equipment in machining process automation 52.2 Special requirements of automatic machining equipment and its realization method 52.3 Realization of cutting automation by automatic single machine 52.4 Modular machine tool and its application 52.5 Automatic machining line and its application 52.6 Flexible manufacturing system and its application 52.7 Control of automatic machining line and flexible manufacturing system 53. 1 Automatic identification of workpieces and tools 53.2 Automatic measurement of workpiece dimensions 53.3 Tool dimension control system 53.4 Detection and monitoring of tool wear and breakage Chapter 54 Acceptance and evaluation, use and maintenance of automatic processing equipment 54. 1 Installation, debugging and acceptance 54.2 Rating 54.3 Use and maintenance Chapter 7 Detection Chapter 55 Geometric quantity detection basis and measuring tools 55. 1 Geometrical Measurement Basis 55.2 Common Measuring Tools Chapter 56 Geometric Measurement Methods 56. 1 Length measurement 56.2 Angle measurement 56.3 Form and position error measurement 56.4 Surface roughness measurement 56.5 Thread measurement 56.6 Cylindrical gear measurement 56.7 Worm and worm wheel measurement Chapter VIII Mechanical assembly Chapter 57 Overview of Mechanical assembly 57.2 Matching method of mechanical assembly process 57.3 Formulation of mechanical assembly process specification Chapter 58 Assembly operation 58. 1 Cleaning 58.2 Mechanical assembly measurement items and environmental conditions 58.3 Balance 58.4 Fixed connection Chapter 59 Assembly of typical parts 59. 1 Assembly of belt transmission parts 59.2 Assembly of chain transmission parts 59.3 Assembly of gear and worm transmission parts 59.4 Assembly of screw nut pair 59.5 Assembly of coupling, Clutch and Brake 59.6 Assembly of Hydraulic System 59.7 Assembly of Seals 59.8 Assembly of Fittings Chapter 60 Automatic Assembly 60. 1 Automatic Assembly Device 60.2 Automatic Assembly Process and Procedure 60.3 Assembly Machine, Assembly Line and Its Design.